To provide maximum assurance that the ANSUL system will
operate effectively and safely, maintenance must be per-
formed at six-month intervals, or sooner when indicated by
an inspection.
NOTICE
The nitrogen cylinder regulators must be tested
annually using Regulator Test Kit (Part No.
78689) and referring to Pressure Regulator
Test section, Page 12. To ensure that regula-
tors will operate properly during maintenance,
perform the regulator test before performing
maintenance procedures.
1. Note general appearance of the system and component parts,
checking for mechanical damage or corrosion.
2. Check nameplates for readability, corrosion, or looseness.
3. Read nitrogen cylinder gauge, note pressure, check ambient
temperature, and refer to Temperature Correction Chart on
Page 16. Replace cylinder if below minimum pressure.
NOTICE
If cylinder requires replacement, refer to
Re charge Section, steps 11 through 14.
4. Check dry chemical tank by completing the following steps:
Be careful when removing fill cap(s) as tank(s) may be pres-
surized.
• If fill cap has a red indicator stem in the up position, pres-
sure must be relieved from tank.
• If fill cap vent starts relieving pressure while opening the fill
cap, stop and let all pressure vent before removing cap.
• If fill cap is difficult to remove, pressure must be relieved
from tank.
Refer to page 4, steps 1 - 5 to confirm tank pressure is
released. Attempting to remove fill cap when tank has pres-
sure could result in personal injury or damage to property.
a. Remove fill cap and check pressure relief vent (in cap) for
obstructions.
b. Examine fill cap gasket for elasticity, cuts, or weather
checking. Clean and coat gasket lightly with a good grade
of high heat-resistant grease, then replace.
c. Inspect threads in fill cap and on fill opening for nicks, burrs,
cross-threading, and rough or feathered edges. Clean and
coat fill cap threads lightly with a good grade of high heat-
resistant grease.
d. Make certain tank is filled with only free-flowing ANSUL dry
chemical to a level of not more than 6 inches (152 mm)
from bottom of the fill opening.
e. Secure fill cap and hand tighten. (Make certain gasket is in
place before reinstalling fill cap.)
5. Check AFFF solution tank by completing the following steps:
Be careful when removing fill cap(s) as tank(s) may be pres-
surized.
• If fill cap has a red indicator stem in the up position, pres-
sure must be relieved from tank.
• If fill cap vent starts relieving pressure while opening the fill
cap, stop and let all pressure vent before removing cap.
• If fill cap is difficult to remove, pressure must be relieved
from tank.
Refer to page 4, steps 1 - 5 to confirm tank pressure is
released. Attempting to remove fill cap when tank has pres-
sure could result in personal injury or damage to property.
a. Remove fill cap and check pressure relief vent (in cap) for
obstructions.
b. Examine fill cap gasket for elasticity, cuts, or weather
checking. Clean and coat gasket lightly with a good grade
of high heat-resistant grease, then replace.
c. Inspect threads in fill cap and on fill opening for nicks, burrs,
cross-threading, and rough or feathered edges. Clean and
coat fill cap threads lightly with a good grade of high heat-
resistant grease.
d. Make certain AFFF solution level is within 3 in. (76 mm)
from bottom of the fill opening.
NOTICE
If annual maintenance examination is
being conducted, perform the steps as
outlined in the Field Inspection Manual
(Part No. 31274) at the back of this
manual.
NOTICE
Should a partial recharge be required,
refer to the AFFF Recharge Guide on
Page 8.
e. Secure fill cap and hand tighten. (Make certain gasket is in
place before reinstalling fill cap.)
NOTICE
If the fill cap is an indicator model, be
sure the red indicator stem is in the
DOWN POSITION before securing fill
cap.
6. Pull ring pins and operate BLUE Hose Clean-Out Valves to
check for free movement.
7. Pull ring pins and operate BLACK Dry Chemical Valve and
BLACK AFFF Valve to check for free movement.
!
CAUTION
!
CAUTION
MAINTENANCE
PAGE10 REV. 01 2012-MAR-22
ANSUL Fire Suppression/Securing Systems
Operation and Maintenance – Model 100/30