Applied Air DFC - Pilot System Troubleshooting

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Symptom Cause Remedy
A. If blower does not
operate.
B. If there is no voltage at
flame safeguard relay
input terminal.
C. If the flame safeguard
relay goes into saftety
shutdown (lockout).
D. If pilot does not light after
prepurge has timed out
(10 seconds) and voltage
is present on flame
safeguard output
terminals.
1. Low or no voltage.
2. Fuse(s) blown.
3. Customer interlock not closed or
connected.
4. Fan Off-On switch in Off position.
5. Time clock, night setback
thermostat, or field installed
controls open.
6. Freeze protection tripped.
7. Damper motor not operating, or
its end switch not making.
8. Overload Protection on motor
starter tripped.
9. Belts loose or broken.
10. Bearings seized.
11. Motor may be burned or
incorrectly wired.
12. Motor overheating.
1. Heat-Off-On switch in Off position.
2. Auxiliary switch on starter not
closed.
3. Air flow switches open.
4. Outside air temperature higher
than on-off inlet ductstat setting
(if applicable).
5. High temperature limit thermostat
open.
6. High-low gas pressure switch
open.
7. Field purge timer open.
1. See technical cut sheet on flame
safeguard relay.
1. Manual pilot shut-off valve closed.
2. Inlet gas pressure lower than
required gas pressure
3. No gas through pilot regulator
with inlet gas pressure ok.
4. No gas through pilot solenoid.
1. Check power source.
2. Check and replace.
3. Close or connect customer
interlock.
4. Switch to On position.
5. Check time clock, night setback
thermostat and field installed
controls for proper settings.
6. Reset freeze stat by interrupting
power. Check for proper setting
and burner operation.
7. Check for power at damper motor
and that end switch has been
wired correctly to the N.O.
(normally open) contact. Check
that the linkage is clear and not
binding.
8. Push reset button on starter and
check amps.
9. Turn power off and check belts.
10. Check and replace.
11. Turn power off and check motor
and wiring.
12. Check burner firing rate.
1. Switch to On position.
2. Check auxiliary circuit wiring and
contact.
3. Adjust the air flow and external
static pressure to match the
rating plate.
4. Check stat for proper setting.
5. Reset control and correct prob-
lem before restarting.
6. Check gas pressure and reset
switch.
7. Check for power or replace if
necessary.
1. Determine the cause of (lockout).
Push reset button on flame
safeguard relay.
1. Slowly open valve.
2. Increase gas pressure.
3. Clear obstruction in vent orifice/
line or replace if defective.
4. Check for correct installation and
voltage. Correct or replace.
SECTION VII - TROUBLESHOOTING continued
System with Pilot