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Aprilaire 865 - User Manual

Aprilaire 865
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Series 800 Steam Humidifier
Installation & Maintenance Instructions
10010605 B2206277L09.22
TABLE OF CONTENTS
SAFETY CAUTIONS .............................................. 2
MATERIALS LIST................................................. 3
PRINCIPLES & SEQUENCE OF OPERATION.........................4
SPECIFICATIONS & DIMENSIONS ................................. 5
INSTALLATION INSTRUCTIONS ................................... 8
Choosing a Location ........................................... 8
- Dispersion Tube Location ...................................8
- Elevation .................................................9
- Distance from Humidifier to Dispersion Tube/Fan Pack .......10
- Humidifier Location........................................11
Prepare Humidifier for Mounting ...............................12
Install Steam Dispersion Tube/Fan Pack ........................12
Mount Humidifier.............................................12
Install Steam Hose............................................12
Supply Water ................................................12
Drain Line ...................................................13
Electrical Power Wiring & Shut-off Switch.......................13
Automatic Digital Control & Accessory Wiring ...................18
Thermostat in a Zoned HVAC System...........................19
Manual Digital Humidistat & Fan Pack Wiring ...................20
Automatic Digital Modulating Control Wiring....................21
START-UP PROCEDURE .........................................23
OPERATING MODES ............................................24
SHUT DOWN PROCEDURE ......................................25
DISPLAY PANEL ................................................25
MAINTENANCE.................................................26
TROUBLESHOOTING GUIDE
. . . . . ...... .......... . ..... . . ........
28
REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
READ AND SAVE THESE INSTRUCTIONS
English 1
30
10016603 B2210091A 09.22

Questions and Answers

  • V
    valeriejacksonAug 22, 2025
    What to do if Aprilaire 865 is leaking water?
    • A
      Aaron LopezAug 22, 2025
      If your Aprilaire Humidifier is leaking water, here are some things to check: * Make sure the water supply connection at the fill valve inlet is tightened. * Check the internal hose clamp connections, repositioning and tightening the clamps as needed. * Ensure the steam hose connection on top of the canister is secure and the clamp is tight. * Inspect the internal hoses for kinks or blockages and eliminate them. * Verify that the drain hose has a constant downward slope and is not blocked.
  • S
    Sarah BenderAug 25, 2025
    How to fix Aprilaire 865 that will not fill?
    • D
      David RomeroAug 25, 2025
      If your Aprilaire Humidifier is not filling, check the following: * Ensure the saddle valve is properly installed and open, or that the pipe is pierced. * Inspect the internal hoses for any kinks or blockages and eliminate them.
  • S
    Sarah DavisAug 26, 2025
    Why is Aprilaire 865 constantly running water down the drain?
    • A
      Alan HigginsAug 27, 2025
      If water is constantly running down the drain in your Aprilaire Humidifier, it could be due to: * Debris in the drain valve preventing it from closing; remove the canister and clean any debris from the drain valve. * The O-ring in the drain valve not being properly seated in its groove; remove the canister, check the O-ring for damage, replace if necessary, and ensure it's correctly seated. * Water flowing from the fill cup overflow port; check internal hoses for kinks or blockages and eliminate them. * High static pressure in the duct causing back pressure in the canister; ensure the dispersion tube is not discharging into a duct with static pressure greater than 2.0 in w. g. * Make sure the dispersion tube tubelets are pointed up.
  • B
    bakerkarenAug 28, 2025
    Why is my Aprilaire 865 making a gurgling sound?
    • K
      Kimberly Mckee MDAug 28, 2025
      Your Aprilaire Humidifier might be making a gurgling sound due to: * Excess condensation in the steam hose. * Ensure the steam hose has a constant downward slope to the humidifier or to tees and traps in low spots of the hose. * If hard pipe is used for the dispersion system, make sure it is insulated.
  • L
    Leslie RamirezAug 29, 2025
    What to do if Aprilaire Humidifier is not satisfying demand?
    • A
      Ashley DrakeAug 29, 2025
      If your Aprilaire Humidifier isn't satisfying demand, consider the following: * Adjust the control to a higher setting if it is too low. * Check the Installation Instructions with the control for the correct mounting location, if the control is mounted in the wrong location. * Use the blower activation feature on ADHC or run a constant HVAC fan for short run times. * Operate the humidifier on 208/240 volts if the humidifier capacity is limited by input power (120V). * Increase capacity to 16.0 amps and ensure the breaker is appropriately sized.
  • B
    bennettjeremyAug 31, 2025
    Why Aprilaire 865 Humidifier has excess humidity?
    • S
      Sara MarquezAug 31, 2025
      If you're experiencing excess humidity with your Aprilaire Humidifier, it could be due to: * The control setting being too high; adjust it to a lower setting. * The control being mounted in the wrong location; refer to the Installation Instructions with the control for the correct mounting location.
  • H
    hannahrodriguezSep 2, 2025
    What does it mean when Aprilaire Humidifier's service light is flashing red?
    • A
      Amber PerezSep 2, 2025
      If the service light on your Aprilaire Humidifier is flashing red before the end of the humidification season, it could be due to: * The canister being full of mineral deposits; remove and rinse it with clean water. * Consider plumbing the humidifier to filtered or softened water.
  • M
    mathiskaraSep 4, 2025
    Why is the steam light not turning on in my Aprilaire Humidifier?
    • E
      Elizabeth BarronSep 4, 2025
      The steam light on your Aprilaire Humidifier might not be turning on because: * The unit is not receiving a call for humidity; check the humidistat wiring and setting, and ensure ADHC is not in TEST mode. * Check the wiring and settings of the high RH limit switch and airflow proving switch.
  • D
    Dana TaylorSep 7, 2025
    What does it mean if the fill light is solid red on my Aprilaire 865 Humidifier?
    • C
      Christopher SimmonsSep 7, 2025
      A solid red fill light on your Aprilaire Humidifier indicates: * The fill valve has been filling for 40 minutes; make sure the high water pin wire is securely installed. * There is a low spot in the steam hose collecting water; support the steam hose along its length, ensuring a 2" per foot slope from the dispersion tube to the humidifier. * High static pressure in the duct is causing back pressure; ensure the dispersion tube is not discharging into a duct with static pressure greater than 2.0 in w. g. * Make sure dispersion tube tubelets are pointed up.
  • H
    henryteresaSep 9, 2025
    What causes Aprilaire Humidifier to run in short cycles?
    • C
      Cheryl RomanSep 9, 2025
      To address short cycles in your Aprilaire Humidifier: * Use the blower activation feature on ADHC or run a constant HVAC fan. * Allow the humidifier to run for longer cycles to concentrate minerals and increase water conductivity.

Summary

Safety Precautions

General Safety Warnings

Covers warnings for installers, hot surfaces, electrical hazards, pressure, sharp edges, and excess humidity.

Steam Humidifier Operation Principles

Water Quality Requirements and Guidelines

Installation Procedures

Choosing Optimal Installation Location

Guidance on selecting optimal locations for the humidifier and dispersion tube.

Dispersion Tube Mounting and Placement

Details on duct location, elevation, and distance for the dispersion tube.

Humidifier Mounting and Steam Hose Installation

Instructions for mounting the humidifier and installing the steam hose with proper slope.

Water Supply and Electrical Connections

Covers supply water plumbing and electrical power wiring requirements and safety.

Control System Wiring and Integration

Start-Up Procedure

Initial Humidifier Start-Up Steps

Step-by-step guide for powering up and initiating the humidifier's first cycles.

Humidifier Maintenance and Service

Safe Service Shutdown Procedure

Steps to safely shut down the humidifier before performing maintenance.

Troubleshooting Common Issues

General Operating and Power Problems

Addresses issues like the humidifier not turning on or off.

Aprilaire 865 Specifications

General IconGeneral
BrandAprilaire
Model865
CategoryHumidifier
LanguageEnglish

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