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APRILIA DORSODURO 1200 2010 User Manual

APRILIA DORSODURO 1200 2010
136 pages
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APRILIA WOULD LIKE TO THANK YOU
for choosing one of its products. We have compiled this booklet to provide a comprehensive overview of your vehicle's quality features. Please read it
carefully before riding the vehicle for the first time. It contains information, tips and precautions for using your vehicle. It also describes features, details
and devices to assure you that you have made the right choice. We believe that if you follow our suggestions, you will soon get to know your new vehicle
well and that it will continue to give you satisfactory service for many years to come. This booklet is an integral part of the vehicle and must be handed
over to the new owner in the event of sale.
DORSODURO 1200 - DORSODURO 1200 ABS - ATC
Ed. 10 2010

Table of Contents

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APRILIA DORSODURO 1200 2010 Specifications

General IconGeneral
BrandAPRILIA
ModelDORSODURO 1200 2010
CategoryBicycle
LanguageEnglish

Summary

Introduction to the Manual

Purpose and Content Overview

Welcome message and overview of the booklet's content for new vehicle owners.

Using the Manual

Guidance on Scooter Operation and Maintenance

Instructions for using the scooter, routine maintenance, and simple repairs, emphasizing dealer use.

Safety Information and Symbols

Understanding Safety Symbols

Explains symbols for personal safety, environmental protection, and vehicle integrity.

Rider Knowledge for Safe Operation

Emphasizes knowing the vehicle for safe riding, maintenance, and overall safety.

Chapter 1: General Rules

Vehicle Operation Overview

Introduces Chapter 1, focusing on general rules for the Dorsoduro 1200 motorcycle.

General Rules and Safety Precautions

Foreword, Maintenance Notes, and Fuel Safety

Covers foreword, maintenance intervals, carbon monoxide hazard, and fuel safety.

Safety: Coolant and Hot Components

Coolant Handling and Hazards

Details coolant properties, flammability, burn risks, and handling precautions.

Hot Component Safety

Advises caution when handling hot engine and exhaust system parts, recommending protective gloves.

Fluid Safety: Oil and Coolant

Engine and Gearbox Oil Handling

Advises wearing gloves for oil handling, skin injury risks, proper disposal, and child safety.

Coolant Storage and Child Safety

Further coolant safety, toxicity, animal attraction, child safety, and radiator cap warnings.

Fluid and Battery Safety

Brake/Clutch Fluid Hazards

Warns about brake and clutch fluid damaging surfaces, eye harm, and the need for protective gear.

Battery Electrolyte and Gas Safety

Details battery electrolyte toxicity, corrosiveness, eye protection, ingestion risks, and explosive gas hazards.

Vehicle Operation and Defect Reporting

Battery Safety and Side Stand Use

Covers battery safety, child safety, side stand operation, and not resting weight on it.

Reporting Safety-Affecting Defects

Advises against removing components and warns about connector misplacement affecting vehicle operation.

Chapter 2: Vehicle Components

Introduction to Vehicle Components

Introduces Chapter 2, focusing on the vehicle's components and their arrangement.

Vehicle Component Identification

Main Component Layout Diagram (02_01)

Illustrates the arrangement of the main components of the vehicle using numbered diagrams.

Component Identification Key (No ABS)

Component List for Non-ABS Version (02_02)

Provides a key for identifying main components in diagram 02_02 for the version without ABS.

Component Identification (Non-ABS)

Continued Component List (Non-ABS)

Continues the list of components identified in diagram 02_02 for the version without ABS.

Vehicle Component Layout (ABS/ATC)

Main Component Diagram (ABS/ATC) (02_03)

Illustrates the arrangement of the main components for the ABS - ATC version using diagram 02_03.

Component Identification Key (ABS/ATC)

Component List for ABS/ATC Version (02_04)

Provides a key for identifying main components in diagram 02_04 for the ABS - ATC version.

Vehicle Components and Dashboard

Dashboard Introduction and Component List

Continues component identification and introduces the dashboard section.

Instrument Panel and Controls

Controls Location and Identification

Identifies the location of various controls on the handlebars and dashboard.

Instrument Panel Details

Panel Components and Immobilizer System

Explains the instrument panel's rpm indicator, digital display, warning lights, and its immobilizer system.

Ignition, Immobilizer, and Lights

Key Management and Immobilizer Function

Details the vehicle's key system, immobilizer, and personal code importance.

Light Unit and Warning Indicators

Lists and describes the various warning lights and indicators on the instrument panel.

Digital Display Functions

Display Indicators and Trip Modes

Explains the initial display indicators, RPM pointer movement, and TRIP 1/TRIP 2 mode functions.

Digital Display Information

Odometer, Trip Journal, and Reserve Fuel

Details display functions like odometer, trip journal, ABS, ATC, active alarms, and reserve fuel indication.

Vehicle Alarms and Warnings

Maintenance Interval Indicator and Alarms

Explains the spanner icon and how service/urgent alarms are signaled.

Engine Status Warnings

Oil Pressure and Engine Overheating Alarms

Explains oil failure and engine overheating alarms, including their indicators and required actions.

System Malfunctions and Engine Mapping

ECU Disconnection, Indicator Malfunctions, and Mapping

Covers ECU disconnection, indicator malfunctions, and introduces engine mapping selection.

Engine Mapping Usage

Mapping Mode Cautions and Rain Mode Details

Provides cautions for SPORT mode and details the RAIN mode for wet conditions.

Mapping Selection and Control Buttons

Changing Engine Mappings and Trip Journals

Explains changing engine mappings and introduces trip journals.

Trip Journal Navigation

Selecting and Viewing Trip Data

Details how to select and navigate through TRIP JOURNAL 1 and 2 to view various data.

ABS System Operation

Accessing and Controlling ABS

Explains how to access and turn the ABS system on or off, and its initial status.

ATC (Traction Control) System

ATC Activation, Levels, and Deactivation

Describes ATC activation, level adjustment, deactivation, and system states.

ATC System and Chronometer Function

Chronometer Operation and Timekeeping

Details how to use the chronometer function, its control, and timekeeping storage.

Advanced Vehicle Functions

Configuration Menu and Options

Explains accessing the configuration menu and lists its main functions: EXIT, SETTINGS, CHRONOMETER, CALIBRATION, DIAGNOSIS, LANGUAGES.

Settings Menu Configuration

Settings Options and Time Adjustment

Lists SETTINGS options and details the procedure for adjusting the vehicle's clock.

Display and Performance Settings

Gear Shift Threshold and Backlighting

Explains gear shift threshold adjustment and backlighting brightness adjustment.

Security Code Management

Modifying the Vehicle Security Code

Details the process for changing the vehicle's security code (old and new).

Code Reset and Clock Settings

Resetting the Security Code

Explains setting a new code when the old one is unavailable, requiring multiple keys.

Clock Display Format (12H/24H)

Covers setting the clock display to 12H or 24H format.

Chronometer Features

Clock/Chronometer Display Selection

Describes choosing between clock and chronometer display at the top of the screen.

Viewing and Deleting Chronometer Times

Explains viewing stored chronometer times and how to delete them.

System Calibration

ATC System Calibration Procedure

Details ATC system calibration, including riding conditions and completion notes.

System Diagnostics and Language

Vehicle Diagnosis and Language Settings

Explains DIAGNOSIS and LANGUAGES functions, noting access code for diagnosis.

Ignition and Steering Lock

Ignition Switch Operation and Steering Lock

Describes ignition switch functions (LOCK, OFF, ON) and its role in activating the steering lock.

How to Lock the Steering Wheel

Provides step-by-step instructions on how to lock the steering wheel for security.

Handlebar Controls

Horn Button and Direction Indicators

Explains horn button operation and using the direction indicator switch.

Handlebar Switches Functions

Passing Button and Start-Up Button Use

Explains passing button (high beam flash) and start-up button, noting its dual role for mapping selection.

Engine Stop and ABS System

Engine Stop Switch and ABS Overview

Covers engine stop switch function and introduces the ABS system's purpose.

ABS System Safety and Failures

ABS Limitations and Failure Indication

Warns about ABS limitations in cornering and explains failure detection and required actions.

ABS System Characteristics

ABS Design, Usage, and Tone Wheel Checks

Discusses ABS design for tarmac, automatic disabling on rough surfaces, and tone wheel checks.

ATC (Traction Control) System

ATC System Overview and Purpose

Explains ATC's role in limiting rear wheelspin for stability during acceleration.

ATC System Warnings and States

ATC Indicator Lights and System States

Details ATC indicator light meanings and system states (active, deactivated).

ATC System Failures and Management

ATC Failure Detection and Resolution

Explains ATC failure detection and the steps for resolution.

Immobilizer System Operation

Theft Protection and Key Management

Describes the electronic immobilizer system for theft protection and key management.

Immobilizer Indicators and Saddle Access

Immobilizer Operation Indicators

Explains how the immobilizer's operation mode is indicated by a warning light.

How to Open and Access the Saddle

Details opening the saddle to access the toolkit compartment.

Saddle Security and Locking

How to Lock the Vehicle Saddle

Details the procedure for locking the saddle and cautions about checking for keys.

Storage and Vehicle Identification

Glove/Tool Kit Access and ID Numbers

Explains accessing the glove/tool kit and recording chassis/engine numbers.

Vehicle Identification and Luggage Transport

Chassis/Engine Number Locations

Specifies locations for chassis and engine numbers.

Luggage Securing Guidelines

Provides advice on securely attaching luggage, avoiding overhangs and interference.

Chapter 3: Use

Introduction to Vehicle Usage

Introduces Chapter 3, focusing on operational aspects and usage of the Dorsoduro 1200.

Pre-Ride Checks

Importance of Preliminary Checks

Emphasizes preliminary checks before riding for safety and operational correctness.

Pre-Ride Inspection Details

Brake System, Tires, and Throttle Checks

Details checks for brakes, fluid, pads, throttle, engine oil, tires, and levers.

Pre-Ride Checks - Continued

Steering, Stands, Fluids, and Chain Checks

Covers checks for steering, stands, fuel, coolant, and drive chain.

Vehicle Checks and Refueling

Electrical Systems and Refueling Procedure

Covers checks for lights, horn, tone wheels, and the refueling process with safety cautions.

Fuel Reserve and Suspension Adjustment

Rear Shock Absorber Adjustment Guide

Introduces rear shock absorber adjustment for rebound, spring preload, and compression damping.

Rear Shock Absorber Tuning

Adjusting Rebound Damping and Spring Preload

Details how to adjust rebound damping and spring preload, with cautions on forceful adjustments.

Rear Shock Absorber Settings

Adjustment Chart for Riding Conditions

Provides a table for rear shock absorber adjustments based on riding conditions.

Front Fork Adjustment

Front Fork Components and Adjustment

Identifies front fork adjustment components and advises dealer service for oil/seals.

Front Fork Settings

Adjustment Chart for Riding Conditions

Provides a table for front fork adjustments based on riding conditions.

Lever Adjustments and Engine Run-In

Brake/Clutch Lever Adjustment

Explains adjusting front brake and clutch lever distances.

Engine and Component Run-In Procedure

Details the importance of engine run-in for longevity and component operation.

Running-In and Engine Start-Up

Running-In Guidelines and Post-Service

Provides running-in guidelines and emphasizes the mandatory post-run-in service.

Safe Engine Start-Up Procedure

Emphasizes careful vehicle use and avoiding objects in the fairing during start-up.

Engine Start-Up Procedure

Pre-Start Checks and Ignition Sequence

Details pre-start checks, stand retraction, lights, and ignition sequence.

Engine Start-Up Sequence

Fuel Level, Overrevving, and Starter Button Use

Covers fuel level, overrevving threshold, and starter button operation with battery caution.

Engine Start-Up and Warm-Up

Oil Pressure Warning and Cold Engine Operation

Explains oil pressure warning and cautions about cold engine operation and warm-up.

Ride-by-Wire Throttle System

Electronic Throttle Control Explanation

Describes the Ride-by-Wire system, its benefits, and behavior at high altitudes.

Moving Off and Riding Safely

Low Fuel Warning and Mirror Usage

Mentions low fuel warning, passenger footrests, and rear-view mirror usage.

Riding and Gear Shifting

Selecting Gears and Initial Acceleration

Details selecting first gear, initial acceleration, and engaging subsequent gears.

Riding and Gear Shifting - Continued

Downshifting and Oil Pressure Warning

Explains downshifting and the engine oil pressure warning indication.

Riding Safety and Engine Warnings

Downshifting Caution and Engine Overheating

Warns against aggressive downshifting and advises on handling engine overheating.

Riding Techniques and Precautions

Braking Techniques and Wet Surface Riding

Discusses braking techniques, hill stops, and riding on wet/low-grip surfaces.

Stopping and Parking the Vehicle

Engine Stopping and Safe Parking

Details engine stopping procedure and safe parking guidelines.

Parking and Catalytic Converter

Parking Safety and Converter Precautions

Warns about parking safety, hot parts, and catalytic converter precautions.

Exhaust System and Stand Operation

Exhaust Tampering Warning and Side Stand Use

Warns against exhaust tampering and details side stand operation.

Theft Prevention Measures

Using Security Devices and Steering Lock

Recommends security devices, steering locks, and parking in safe places to prevent theft.

Basic Safety Rules for Riding

General Safety Instructions for Riders

Provides instructions to avoid injuries and damage to persons or property during riding.

Safe Mounting and Dismounting Procedures

Rider/Passenger Mounting Order and Precautions

Explains rider/passenger mounting order and passenger precautions for stability.

Vehicle Mounting and Dismounting

Rider Mounting and Passenger Footrest Use

Details rider mounting and passenger footrest usage, emphasizing stability.

Exiting the Vehicle Safely

Dismounting Procedure and Passenger Safety

Outlines dismounting procedures, stand operation, and passenger safety.

Final Checks Before Riding

Ensuring Vehicle Stability After Dismounting

Reinforces ensuring vehicle stability after dismounting and returning footrests.

Chapter 4: Maintenance

Introduction to Vehicle Maintenance

Introduces Chapter 4, focusing on maintenance schedules and procedures.

Engine Oil Level Check

Importance of Frequent Oil Level Checks

Stresses checking engine oil level frequently, especially when warm.

Engine Oil Level and Top-Up

Checking Oil Level and Topping Up Procedure

Details checking oil level via sight glass and topping up, with cautions.

Engine Oil and Filter Maintenance

Adding Oil and Oil Change/Filter Replacement

Guides on adding oil and advises dealer service for oil changes and filter replacements.

Tyre Maintenance and Safety

Tyre Pressure, Wear, and Replacement

Emphasizes checking tyre pressure, wear, and replacement criteria for safety.

Tyre Balancing and Spark Plugs

Tyre Balancing and Spark Plug Guidance

Stresses tyre balancing and provides guidance for spark plug maintenance.

Air Filter and Coolant Level

Air Filter Maintenance and Coolant Hazards

Advises dealer service for air filter maintenance and details coolant hazards.

Coolant Level Management

Coolant Top-Up Procedure and Safety

Explains coolant top-up procedure and safety precautions regarding hot coolant.

Coolant and Brake Fluid Checks

Coolant Top-Up and Brake Fluid Level Check

Guides on coolant top-up and checking brake fluid levels for front and rear brakes.

Brake and Clutch Fluid Maintenance

Braking System Fluid Top-Up and Clutch Fluid Check

Advises dealer service for brake fluid top-up and details clutch fluid level check.

Clutch Fluid and Battery Removal

Clutch Fluid Top-Up and Battery Removal Steps

Advises dealer service for clutch fluid top-up and details battery removal steps.

Battery Removal and Refitting

Battery Refitting Precautions

Provides crucial precautions for refitting the battery, including polarity and terminal condition.

Battery Checks and Charging

Maintenance-Free Battery and Charging Procedure

Notes maintenance-free battery and details the charging procedure with safety precautions.

Battery Charging and Inactivity Management

Battery Charging Modes and Inactivity Precautions

Lists battery charging modes and advises on managing long periods of inactivity.

Inactivity Precautions and Fuses

Fuse Removal for Inactivity and Check/Replacement

Explains fuse removal for inactivity and advises on fuse check and replacement.

Fuse Box and Secondary Fuses

Checking and Replacing Fuses

Details checking and replacing fuses, including secondary fuse identification.

Main Fuses and Lamp Replacement

Main Fuse Identification and Lamp Replacement Guidance

Identifies main fuses and provides guidance for lamp replacement.

Headlight Adjustment

Headlight Alignment Procedures

Explains how to check and adjust headlight alignment according to local legislation.

Headlight and Indicator Adjustment

Headlight Beam Adjustment and Front Indicator Replacement

Details headlight beam adjustment and front indicator bulb replacement.

Rear Lighting Components

Rear Optical Unit and Turn Indicator Replacement

Guides on rear optical unit and turn indicator bulb replacement.

Number Plate Light and Mirrors

Number Plate Light and Mirror Removal/Refitting

Guides on number plate light and rear-view mirror replacement.

Mirror Adjustment and Brake Checks

Rear-View Mirror Angle Adjustment and Brake Disc Drying

Explains mirror angle adjustment and advises drying brake discs after cleaning.

Brake Pad Wear Check

Quick Brake Pad Wear Inspection Procedure

Details how to perform a quick visual inspection of brake pads for wear.

Vehicle Storage Procedures

Preparing for Inactivity and Post-Storage Actions

Outlines storage preparation and actions after storage, including pre-ride checks.

Vehicle Cleaning Guidelines

Cleaning Frequency and Conditions

Recommends cleaning frequency based on exposure to adverse conditions.

Vehicle Washing Precautions

Protecting Engine/Exhaust and Braking Efficiency After Washing

Advises protecting engine/exhaust during washing and notes potential braking impact.

Vehicle Surface Cleaning

Cleaning Painted Surfaces, Headlights, and Plastics

Provides instructions for cleaning painted surfaces, headlights, and plastic parts.

Vehicle Transportation Guidelines

Transport Preparation and Securing

Details transport preparation, securing the vehicle, and actions for failure.

Transmission Chain Maintenance

Chain Backlash Check and Adjustment

Details chain backlash check and advises dealer service for adjustment.

Chain Wear and Lubrication

Chain, Sprocket Wear Check and Lubrication Methods

Covers checking chain/sprocket wear and provides chain lubrication/cleaning methods.

Chain Lubrication and O-Ring Care

Chain Washing, Lubrication, and O-Ring Compatibility

Details chain washing, lubrication, and O-ring care, warning about lubricant compatibility.

Chapter 5: Technical Data

Overview of Technical Specifications

Introduces Chapter 5, focusing on technical data and specifications.

Vehicle Dimensions and Engine Specs

Vehicle Dimensions and Engine Specifications

Lists vehicle dimensions and detailed engine specifications.

Engine and Gearbox Details

Engine Valve Clearance, Ratio, and Gearbox Type

Covers engine valve clearance, ratio, clutch, lubrication, and gearbox type.

Vehicle Capacities and Gear Ratios

Fluid Capacities, Weight Limit, and Gear Ratios

Lists capacities, weight limit, and detailed gear ratios.

Gear Ratios and Fuel System

Final Drive Ratio, Drive Chain, and Fuel System Specs

Details final drive ratio, drive chain, and fuel system specifications.

Chassis and Suspension Systems

Chassis Geometry and Suspension Details

Describes chassis type, geometry, and front/rear suspension specifications.

Braking System and Wheel Rims

Brake Specifications and Wheel Rim Sizes

Lists brake specifications and wheel rim sizes.

Tyre Pressure and Spark Plugs

Tyre Pressure Settings and Spark Plug Specs

Lists tyre pressure settings and spark plug specifications.

Electrical System Components

Fuses, Alternator, Bulbs, and Warning Lights

Lists fuses, alternator, bulbs, and warning lights.

Included Tool Kit

List of Supplied Tools and Max Weight

Enumerates supplied tools and the maximum weight allowed for the kit.

Chapter 6: Programmed Maintenance

Introduction to Scheduled Maintenance

Introduces Chapter 6, focusing on the importance of scheduled maintenance.

Scheduled Maintenance Table

Maintenance Service Overview and Action Codes

Explains maintenance services and lists action codes (I, C, A, L).

Routine Maintenance Schedule

Maintenance Tasks by Mileage Interval

Provides a table detailing routine maintenance tasks at various mileage intervals.

Routine Maintenance and Product Recommendations

Maintenance Tasks and Recommended Product Specifications

Continues the maintenance table and lists recommended product specifications.

Recommended Products for Maintenance

Product Specifications for Fluids and Lubricants

Lists recommended products for fork oil, grease, brake fluid, clutch fluid, and coolant.

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