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AIR LOCKER RD135
ARB AIR LOCKER RD135 User Manual
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INSTALLATION GUIDE
RD135
Part No. 2102135
Revision Date 21/01/2008
Copyright © 2008 by ARB Corporation Limited
NISSAN H233B, 33 SPL
2
Table of Contents
Table of Contents
3
Pre-Installation Preparation
5
Tool-Kit Recommendations
6
Removing the Existing Differential
6
Vehicle Support
7
Differential Fluid Drain
7
Marking the Bearing Caps
8
Checking the Current Backlash Amount
9
Removing the Differential Carrier
10
Installing the Air Locker
11
Mounting the Ring Gear
11
Installing the Carrier Bearings
13
Drilling and Tapping the Bulkhead Port
14
Final Air Locker Assembly
15
Checking the Backlash
16
Installing the Seal Housing
17
Setting up the Bulkhead Fitting
18
Profiling the Seal Housing Tube
21
Bench Testing the Air Locker
23
Installing the Air System
25
Mounting the Solenoid
25
Running & Securing the Air Line
27
Connection to the Bulkhead Fitting
28
Mounting & Connecting the Electrical System
30
Mounting the Actuator Switch(Es)
30
Wiring the Actuator System
31
Testing & Final Assembly
34
Leak Testing
34
Testing the Air Locker Actuation
34
Filling the Differential
35
Post-Installation Check List
36
Parts List
37
Exploded Assembly Diagram
37
Itemized Parts List
38
4
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ARB AIR LOCKER RD135 Specifications
General
Type
Air Locker
Model
RD135
Air Supply
Compressed air
Material
Steel
Axle Spline Count
30
Location
Front or Rear
Brand
ARB
Differential
Dana 44
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