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Arctic Cat 2011 Prowler HDX Service Manual

Arctic Cat 2011 Prowler HDX
163 pages
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FOREWORD
This Arctic Cat Service Manual contains service, maintenance, and troubleshooting information for the 2011 Arctic Cat
Prowler HDX. The complete manual is designed to aid service personnel in service-oriented applications.
This manual is divided into sections. Each section covers a specific vehicle component or system and, in addition to the
standard service procedures, includes disassembling, inspecting, and assembling instructions. When using this manual
as a guide, the technician should use discretion as to how much disassembly is needed to correct any given condition.
The service technician should become familiar with the operation and construction of each component or system by
carefully studying this manual. This manual will assist the service technician in becoming more aware of and efficient
with servicing procedures. Such efficiency not only helps build consumer confidence but also saves time and labor.
All Arctic Cat publications and decals display the words Warning, Caution, Note, and At This Point to emphasize
important information. The symbol ! WARNING identifies personal safety-related information. Be sure to fol-
low the directive because it deals with the possibility of serious personal injury or even death. A CAUTION identi-
fies unsafe practices which may result in vehicle-related damage. Follow the directive because it deals with the
possibility of damaging part or parts of the vehicle. The symbol NOTE: identifies supplementary information wor-
thy of particular attention. The symbol
AT THIS POINT directs the technician to certain and specific proce-
dures to promote efficiency and to improve clarity.
At the time of publication, all information, photographs, and illustrations were technically correct. Some photographs
used in this manual are used for clarity purposes only and are not designed to depict actual conditions. Because Arctic
Cat Inc. constantly refines and improves its products, no retroactive obligation is incurred.
All materials and specifications are subject to change without notice.
Keep this manual accessible in the shop area for reference.
Product Service and
Warranty Department
Arctic Cat Inc.
© 2010 Arctic Cat Inc. September 2010
®™ Trademarks of Arctic Cat Inc., Thief River Falls, MN 56701
Manual
Table of Contents

Table of Contents

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Arctic Cat 2011 Prowler HDX Specifications

General IconGeneral
BrandArctic Cat
Model2011 Prowler HDX
CategoryOffroad Vehicle
LanguageEnglish

Summary

FOREWORD

SECTION 1 - GENERAL INFORMATION

General Specifications

Details vehicle dimensions, capacities, and fluid types.

Torque Specifications

Lists torque values for various components and bolt types.

Break-In Procedure

Outlines the recommended break-in period for new or overhauled engines.

Gasoline - Oil - Lubricant

Specifies recommended fuel, engine oil, and gear lube.

Genuine Parts

Information on using authentic Arctic Cat replacement parts.

Preparation For Storage

Provides instructions for preparing the vehicle for storage.

Preparation After Storage

Details steps for taking the vehicle out of storage.

SECTION 2 - PERIODIC MAINTENANCE/TUNE-UP

Periodic Maintenance Chart

A schedule outlining inspection and service intervals for vehicle components.

Air Filter

Procedures for cleaning and inspecting the air filter element.

Testing Engine Compression

Steps for measuring engine compression to assess its condition.

Engine/Transmission Oil - Filter

Instructions for changing the engine and transmission oil and filter.

Hydraulic Brake System

Guidance on checking and bleeding the hydraulic brake system.

Troubleshooting Brake System

Common brake system problems and their remedies.

SECTION 3 - ENGINE/TRANSMISSION

Specifications

Lists engine and transmission technical specifications and measurements.

Troubleshooting

Addresses common engine and transmission problems and their solutions.

Removing Engine/Transmission

Step-by-step guide for removing the engine and transmission from the vehicle.

Top-Side Components

Procedures for servicing components located on the top of the engine.

Left-Side Components

Procedures for servicing components on the left side of the engine.

Right-Side Components

Procedures for servicing components on the right side of the engine.

Center Crankcase Components

Procedures for servicing the main engine crankcase components.

Installing Engine/Transmission

Instructions for reinstalling the engine and transmission into the vehicle.

SECTION 4 - FUEL/LUBRICATION/COOLING

Electronic Fuel Injection

Information and troubleshooting for the electronic fuel injection system.

Gas Tank

Procedures for removing, inspecting, and installing the gas tank.

Oil Filter/Oil Pump

Details on testing, removing, and installing the oil filter and pump.

Liquid Cooling System

Guidance on filling and maintaining the vehicle's liquid cooling system.

Radiator

Instructions for removing, cleaning, inspecting, and installing the radiator.

Water Pump

Procedures for removing and installing the water pump assembly.

Electric Fuel Pump/Fuel Level Sensor

Testing, removing, and installing the electric fuel pump and sensor.

SECTION 5 - ELECTRICAL SYSTEM

Battery

Recommended procedures for cleaning and maintaining the vehicle's battery.

Testing Electrical Components

General guidelines for testing various electrical system components.

Electronic Power Steering (EPS)

Information on the EPS system, including removal and installation.

Ignition Switch

Procedures for testing the ignition switch and related voltage checks.

Starter Motor

Instructions for removing and installing the starter motor.

Regulator/Rectifier

Testing procedures for the regulator/rectifier to ensure proper charging.

ECU Error Codes

Explains how to read and clear ECU error codes for diagnostics.

Troubleshooting

Lists common electrical system problems and their corresponding remedies.

SECTION 6 - DRIVE SYSTEM

Front Drive Actuator

Procedures for removing and installing the front drive actuator.

Front Differential

Detailed instructions for removing and servicing the front differential assembly.

Drive Axles

Steps for removing, cleaning, inspecting, and disassembling drive axles.

Rear Gear Case

Procedures for removing and inspecting the rear gear case components.

Hub

Instructions for removing, cleaning, inspecting, and installing wheel hubs.

Hydraulic Brake Caliper

Procedures for removing, disassembling, and assembling hydraulic brake calipers.

Universal Joints

Steps for removing, inspecting, and installing universal joints.

SECTION 7 - SUSPENSION

Shock Absorbers

Instructions for removing, cleaning, inspecting, and installing shock absorbers.

Front A-Arms

Procedures for removing, cleaning, inspecting, and installing front A-arms.

Rear A-Arms

Steps for removing, cleaning, inspecting, and installing rear A-arms.

Wheels and Tires

Guidance on removing, installing, and checking wheel and tire condition.

Troubleshooting

Common suspension system problems and their remedies.

SECTION 8 - STEERING/FRAME

Electronic Power Steering (EPS)

Procedures for removing and installing the EPS assembly.

Steering Assembly

Steps for removing, inspecting, and installing the steering rack and pinion assembly.

Steering Wheel

Instructions for removing, inspecting, and installing the steering wheel.

Steering Knuckles

Procedures for removing, disassembling, and installing steering knuckles.

Checking/Adjusting Front Wheel Alignment

Method for checking and adjusting front wheel alignment.

Dashboard

Instructions for removing and installing the vehicle dashboard.

Troubleshooting

Common steering and frame issues and their solutions.

SECTION 9 - CONTROLS/INDICATORS

Accelerator Pedal

Procedures for removing and installing the accelerator pedal assembly.

Shift Lever

Instructions for removing and installing the shift lever.

Shift Cable

Steps for removing, installing, and adjusting the shift cable.

Speedometer/Tachometer/LCD/Indicator Lights

Procedures for replacing the instrument cluster and its components.

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