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PROWLER HDX 2015
Arctic Cat PROWLER HDX 2015 Service Manual
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SERVICE MANU
AL
SERVICE MANU
AL
SERVICE MANU
AL
www
.arcticcat.com
PROWLER HDX
2
Table of Contents
Table of Contents
4
General Information
5
General Specifications
5
Torque Specifications
6
Torque Conversions (Ft-Lb/N-M)
8
Gasoline - Oil - Lubricant
8
Genuine Parts
9
Preparation for Storage
9
Preparation after Storage
9
Periodic Maintenance
10
Periodic Maintenance Chart
10
Lubrication Points
11
Air Inlet Pre-Filter
11
Air Filter
11
Valve/Tappet Clearance
12
Testing Engine Compression
12
Spark Plug
13
Muffler/Spark Arrester
13
Engine/Transmission Oil - Filter
14
Front Differential - Rear Drive Lubricant
15
Driveshaft/Coupling
15
Nuts/Bolts/Cap Screws
15
Headlight/Taillight-Brakelight
16
Shift Lever
16
Hydraulic Brake System
17
Burnishing Brake Pads
19
Checking/Replacing V-Belt
19
Steering/Frame/Controls
21
Electronic Power Steering (EPS)
21
Tie Rods
23
Steering Assembly
24
Steering Wheel
25
Upper Steering Shaft
25
Intermediate Steering Shaft Assembly
26
Steering Knuckles
27
Accelerator Pedal
29
Shift Lever
29
Shift Cable
30
LCD Gauge/Indicator Lights
31
Checking/Adjusting Front Wheel Alignment
32
Front Bumper Assembly
33
Hood
33
Fenders
34
Floor
34
Dashboard
35
Belly Panel
35
Exhaust System
35
Cargo Box
36
Taillight Assembly
36
Seat
36
Troubleshooting
37
Engine/Transmission
38
Troubleshooting
39
Removing Engine/Transmission
41
Top-Side Components
44
Removing Top-Side Components
44
Servicing Engine (500)
44
Servicing Top-Side Components
48
Installing Top-Side Components
53
Left-Side Components
57
Removing Left-Side Components
57
Servicing Left-Side Components
59
Installing Left-Side Components
61
Removing Right-Side Components
63
Right-Side Components
63
Servicing Right-Side Components
67
Driven Pulley Assembly
68
Installing Right-Side Components
68
Center Crankcase Components
71
Separating Crankcase Halves
71
Disassembling Crankcase Half
72
Servicing Center Crankcase Components
73
Crankshaft Assembly
75
Assembling Crankcase Half
78
Joining Crankcase Halves
81
Servicing Engine (700)
82
Default Chapter
82
Removing Top-Side Components
82
Top-Side Components
82
Servicing Top-Side Components
85
Installing Top-Side Components
91
Left-Side Components
95
Removing Left-Side Components
96
Servicing Left-Side Components
97
Installing Left-Side Components
99
Removing Right-Side Components
102
Right-Side Components
102
Servicing Right-Side Components
105
Installing Right-Side Components
106
Center Crankcase Components
109
Disassembling Crankcase Half
109
Separating Crankcase Halves
109
Servicing Center Crankcase Components
111
Assembling Crankcase Half
117
Installing Engine/Transmission
119
Joining Crankcase Halves
119
Fuel/Lubrication/Cooling
123
Throttle Body
123
Gas Tank
124
Gas/Vent Hoses
126
Oil Filter/Oil Pump
126
Liquid Cooling System
127
Radiator
127
Thermostat
128
Fan
129
Water Pump
129
Troubleshooting
130
Electrical System
131
Battery
131
Switches
132
Accessory Receptacle/Connector
132
Brakelight Switch
132
Engine Coolant Temperature (ECT) Sensor
133
Fan Motor
133
Power Distribution Module (PDM)
134
Ignition Coil
134
EFI Sensors/Components
135
Speed Sensor
136
RPM Limiter
137
Electronic Power Steering (EPS)
137
Ignition Switch
139
Headlight Switch
139
Drive Select Switch
139
Reverse Override Switch
140
Front Drive Actuator
140
Stator Coil
141
Starter Motor
141
Starter Relay
142
Electronic Control Module (ECM)
142
Fuel Pump/Fuel Level Sensor
143
Regulator/Rectifier
144
Headlights
144
Taillight-Brakelight
145
Ignition Timing
145
Tilt Sensor
145
Throttle Position Sensor (TPS)
146
EFI Diagnostic System
147
Troubleshooting
152
Drive System
153
Front Drive Actuator
153
Front Differential
154
Drive Axles
165
Rear Gear Case
168
Hub
171
Hydraulic Brake Caliper
172
Master Cylinder Assembly
175
Universal Joints
176
Troubleshooting Drive System
178
Troubleshooting Brake System
178
Suspension
179
Front Shock Absorbers
179
Rear Shock Absorbers
179
Front A-Arms
185
Rear A-Arms
187
Wheels and Tires
189
Troubleshooting
190
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Arctic Cat PROWLER HDX 2015 Specifications
General
Brand
Arctic Cat
Model
PROWLER HDX 2015
Category
Offroad Vehicle
Language
English
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