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Arctic Cat 300 DVX 2012 - Page 4

Arctic Cat 300 DVX 2012
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1-2
General Specifications
Specifications subject to change without notice.
* One inch below plug threads.
** At the plug threads.
Torque Specifications
* w/Blue Loctite #243
** w/Red Loctite #271
*** w/Green Loctite #609
**** w/Three Bond Sealant
CHASSIS
Brake Type Hydraulic w/Brake Lever
Lock and Auxiliary Brake
Tire Size
(Mud Pro)
(Mud Pro)
Front - 25 x 8-12
Rear - 25 x 10-12
Front - 28 x 9-14
Rear - 28 x 11-14
Tire Inflation Pressure 0.35 kg/cm² (5 psi)
MISCELLANY
Spark Plug Type NGK CPR8E
Spark Plug Gap 0.5-0.6 mm (0.019-0.024 in.)
Gas Tank Capacity 21.6 L (5.7 U.S. gal.)
Coolant Capacity 2.9 L (3.0 U.S. qt)
Rear Drive Capacity 250 ml (8.5 fl oz)*
Front Differential Capacity 275 ml (9.3 fl oz)**
Engine Oil Capacity (approx) 2.5 L (2.6 U.S. qt) - Overhaul
1.9 L (2.0 U.S. qt) - Change
Gasoline (recommended) 87 Octane Regular
Unleaded
Engine Oil (recommended) Arctic Cat ACX All Weather
(Synthetic)
Differential/Rear Drive Lubricant SAE Approved 80W-90
Hypoid
Drive Belt Width (minimum) 35.6 mm (1.40 in.)
Brake Fluid DOT 4
Taillight/Brakelight 12V/8W/27W
Headlight 12V/27W (2)
FUEL SYSTEM
Carburetor Keihin CVK36
Main Jet 132
Slow Jet 40
Pilot Screw Setting (turns) 2 1/2
Jet Needle NLVB
Idle RPM (engine warm) 1250-1350
Starter Jet 85
Float Arm Height 17 mm (0.7 in.)
Throttle Cable Free-Play (at lever) 3-6 mm (1/8-1/4 in.)
ELECTRICAL SYSTEM
Ignition Timing 10° BTDC @ 1500 RPM
Spark Plug Cap 5000 ohms
Ignition Coil (primary)
Resistance
(secondary)
Less than 1 ohm (terminal
to terminal)
5200-7800 ohms (high
tension - plug cap removed -
to ground)
Ignition Coil (primary/CDI)
Peak Voltage
142-215 DC volts
(white/blue to black)
Stator Coil (trigger)
Resistance
(charging)
160-240 ohms (green to
blue)
Less than 1 ohm (black to
black)
Peak Voltage (trigger) 2.0 volts (green to blue)
AC Generator Output (no load) 60 AC volts @ 5000 RPM
(black to black)
Generator Output (approx) 325W @ 5000 RPM
EXHAUST COMPONENTS
Part Part Bolted To
Torque
ft-lb N-m
Exhaust Pipe Engine 20 27
Spark Arrester Muffler 48
in.-lb
5.5
ELECTRICAL COMPONENTS
Engine/Harness Ground Cap
Screw
Crankcase 8 11
Coil* Frame 12 16
BRAKE COMPONENTS
Brake Disc* Hub 15 20
Brake Hose Caliper 20 27
Brake Hose (Banjo-Fitting) Master Cylinder 20 27
Brake Hose Auxiliary Brake Cylinder 20 27
Master Cylinder (Rear) Frame 12 16
Hydraulic Caliper Knuckle (w/“Patch-Lock”) 20 27
Master Cylinder Clamp Master Cylinder 6 8
Brake Pedal Brake Pedal Axle 25 34
SUSPENSION COMPONENTS (Front)
A-Arm Frame 50 68
Knuckle Ball Joint 35 47
Shock Absorber Frame/Upper A-Arm 50 68
Knuckle A-Arm 50 68
SUSPENSION COMPONENTS (Rear)
Shock Absorber (Upper) Frame 50 68
Shock Absorber (Lower) Lower A-Arm 20 27
A-Arm Frame 50 68
Knuckle A-Arm 35 47
DRIVE TRAIN COMPONENTS
Engine Mounting Through-
Bolt
Frame 40 54
Front Differential* Frame/Differential
Bracket
38 52
Output Flange Rear Flange Output
Joint
20 27
Pinion Housing Differential Housing 23 31
Differential Housing Cover*** Differential Housing 23 31
Drive Bevel Gear Nut*** Shaft 72 98
Differential Gear Case*** Hub 19 26
Lock Collar Differential Housing 125 169
Hub Nut Shaft/Axle (max) 200 272
Oil Drain Plug Front Differential/ Rear
Drive
45
in.-lb
5
Oil Fill Plug Front Differential/ Rear
Drive
16 22
Oil Drain Plug Engine 16 22
Rear Drive Input Shaft/
Housing
Differential Housing 23 31
Wheel (Steel) Hub 40 54
Wheel (Aluminum) Hub 80 108
Rear Gear Case* Frame 38 52
Engine Output Shaft ** Rear Gear Case Input
Flange
20 27
Thrust Button** Gear Case Cover 8 11
FOR ARCTIC CAT ATV DISCOUNT PARTS CALL 606-678-9623 OR 606-561-4983
www.mymowerparts.com

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