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Arctic Cat 400 TRV Service Manual

Arctic Cat 400 TRV
274 pages
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FOREWORD
This Arctic Cat Service Manual contains service, maintenance, and troubleshooting information for certain 2010
Arctic Cat ATV models (see cover). The complete manual is designed to aid service personnel in service-oriented
applications.
Arctic Cat offers additional publications (when they become available) to aid in servicing other ATV models. To
service models not included in this manual, please refer to the following publications:
2010 Y-12+ Service Manual
2010 T-14 Service Manual
2010 300 DVX/Utility Service Manual
2010 366 Service Manual
2010 700 Diesel Service Manual
This manual is divided into sections. Each section covers a specific ATV component or system and, in addition to
the standard service procedures, includes disassembling, inspecting, and assembling instructions. When using this
manual as a guide, the technician should use discretion as to how much disassembly is needed to correct any given
condition.
The service technician should become familiar with the operation and construction of each component or system
by carefully studying the complete manual. This manual will assist the service technician in becoming more aware
of and efficient with servicing procedures. Such efficiency not only helps build consumer confidence but also saves
time and labor.
All Arctic Cat ATV publications and decals display the words Warning, Caution, Note, and At This Point to
emphasize important information. The symbol ! WARNING identifies personal safety-related information.
Be sure to follow the directive because it deals with the possibility of severe personal injury or even death. A
CAUTION identifies unsafe practices which may result in ATV-related damage. Follow the directive because it
deals with the possibility of damaging part or parts of the ATV. The symbol NOTE: identifies supplementary
information worthy of particular attention. The symbol
AT THIS POINT directs the technician to certain
and specific procedures to promote efficiency and to improve clarity.
At the time of publication, all information, photographs, and illustrations were technically correct. Some photo-
graphs used in this manual are used for clarity purposes only and are not designed to depict actual conditions.
Because Arctic Cat Inc. constantly refines and improves its products, no retroactive obligation is incurred.
All materials and specifications are subject to change without notice.
Keep this manual accessible in the shop area for reference.
Product Service and
Warranty Department
Arctic Cat Inc.
© 2009 Arctic Cat Inc. September 2009
®™ Trademarks of Arctic Cat Inc., Thief River Falls, MN 56701
Manual
Table of Contents

Questions and Answers:

Arctic Cat 400 TRV Specifications

General IconGeneral
BrandArctic Cat
Model400 TRV
CategoryOffroad Vehicle
LanguageEnglish

Summary

SECTION 1 - GENERAL INFORMATION/SPECIFICATIONS

Torque Specifications

Lists critical torque values for engine, electrical, chassis, and drive train components.

SECTION 2 - PERIODIC MAINTENANCE

Periodic Maintenance Chart

Provides a schedule for routine checks, cleaning, lubrication, and replacement of ATV parts.

Valve/Tappet Clearance

Instructions for checking and adjusting valve clearance using a feeler gauge or adjuster tool.

Engine Oil and Filter Service

Steps for changing engine oil, filter, and inspecting the oil strainer.

Brake System Maintenance

Procedures for maintaining headlights, taillights, and hydraulic brake systems.

SECTION 3 - ENGINE/TRANSMISSION

Engine/Transmission Specifications

Detailed specifications for engine and transmission components for various ATV models.

Removing Engine/Transmission

Procedure for removing the engine/transmission assembly from the ATV frame.

Top-Side Components Service

Service procedures for components located on the top of the engine, including valves and pistons.

Left-Side Components Service

Procedures for removing and installing left-side engine components like the magneto cover and starter.

Right-Side Components Service

Procedures for removing and installing right-side engine components like the clutch and driven pulley.

Center Crankcase Components Service

Procedures for servicing center crankcase components, requiring engine removal.

Installing Engine/Transmission

Steps for installing the engine/transmission assembly back into the ATV frame.

SECTION 4 - FUEL/LUBRICATION/COOLING

Carburetor Service (400/650)

Specifications, schematics, and removal/disassembly procedures for the 400/650 carburetor.

Electronic Fuel Injection (EFI) System

Information on EFI system components, troubleshooting, and removal/installation procedures.

Fuel System Components

Information on electric fuel pump, fuel level sensor, and vacuum pulse fuel pump.

SECTION 5 - ELECTRICAL SYSTEM

EFI Sensors and Components Testing

Testing procedures for EFI sensors like Crankshaft Position, MAP, and Throttle Position Sensors.

Stator Coil and CKP Sensor Service (EFI)

Procedures for testing stator coil voltage/resistance and CKP sensor resistance.

Electronic Control Unit (ECU) (EFI)

Information on ECU location and troubleshooting using error codes.

SECTION 6 - DRIVE SYSTEM

Front Differential Service

Procedures for removing, disassembling, shimming, and installing the front differential.

Hydraulic Brake Caliper Service

Procedures for removing, disassembling, cleaning, inspecting, assembling, and installing the brake caliper.

SECTION 7 - SUSPENSION

SECTION 8 - STEERING/FRAME

SECTION 9 - CONTROLS/INDICATORS

Hand Brake Lever/Master Cylinder Assembly Service

Procedures for removing, inspecting, and installing the hand brake lever and master cylinder.

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