MAINTENANCE 39
MAINTENANCE
PERIODIC MAINTENANCE CHECKLIST
ITEM INTERVAL PAGE REMARKS
Brake System (Hydraulic) Daily 53 Check for binding, leakage, and proper opera-
tion; lever firmness, travel, caliper, disc, and pads
Cooling System - Liquid Daily 18,44 Check for leakage, damage, obstructions, cool-
ant level
Oil System Daily 42-44 Check for leakage, damage, and injection/engine
oil level
Engine Oil (1100 cc STD) 2500 miles/
Seasonal
42 Change oil and filter
Engine Oil (1100 cc Turbo) 2000 miles/
seasonal
42 Change oil and filter
Battery Daily 17,50 Check for proper charge and tight connections
Stop Switch Daily — Check for proper operation
Hoses Daily — Check for damage, leakage, and routing
Headlight & Taillight/Brakelight Daily 65-69 Check for proper operation and cleanliness
Steering System Daily — Check for proper operation, tightness of bolts,
and binding
Throttle Control System Daily 32 Check for binding, sticking, proper operation,
throttle cable tension, and routing
Drive Belt Daily
Monthly
56 Check for wear, cracks, and fraying
Check length and width dimensions
Ski Wear Bars Daily 70 Check for wear and damage
Carburetors - Main Jets -
Adjustment Screws
Daily
Weekly
48
45-47
Install proper main jets
Adjust according to specifications
Electrical Wiring Weekly — Check for wear, damage, tight connections, and
routing
Exhaust System Weekly 17 Check for damage, leakage, and obstructions
Nuts, Bolts, Fasteners Weekly — Check tightness
Recoil Starter Weekly —
Check rope for wear, fraying, and proper operation
Shock Absorbers Weekly 19 Check for fluid leakage and damage
Spark Plugs (2-Stroke) Weekly 49 Check center electrode insulator color, carbon,
and gap
Valve Clearance (1100 cc) 5000 miles/
Seasonal
50 Check/adjust
Suspension Weekly 61 Check for damage, loose components, and
proper adjustment
Track Tension/Alignment Weekly 58,60 Check/adjust as necessary
Wear Strips Weekly 71 Check for wear and damage
Wires & Cables Weekly — Check for wear, damage, and routing
Fuel System - Tank, Pump, In-
Line Filter, & Vent Hose
Weekly — Check for damage, wear, obstructions, and leak-
age
Fuel Filter (1100 cc) 5000 miles/
2 years
—Replace
Air Cleaner/Filter
(1100 cc Turbo)
Weekly/
Seasonal
40 Check/Replace
APV System Monthly 26 Check/adjust as necessary
ACT Drive Gear Case Seasonal 35 Change drive fluid prior to storage
Heat Exchangers Monthly — Check for wear, leakage, and damage
Drive Clutch/Driven Pulley Monthly 18 Check for damage, abnormal noise, vibration,
binding, and sticking and clean off drive belt
deposits
Front & Rear Suspension Monthly 37,38 Grease
To Next Page
Loading...
