68 MAINTENANCE
4. Carefully push the headlight lenses
rearward far enough to install the
torx-head screws. Tighten the
screws securely.
5. Tighten the headlight adjustment
knobs.
6. Check headlight aim (see Adjusting
Headlight Aim in this sub-section).
Removing Headlight
Bulb (Bearcat/F-Series/
Z1/T-Series/TZ1
Models)
NOTE: The bulb portion of head-
light is fragile. HANDLE WITH
CARE. When replacing the head-
light bulb, the bulb assembly must
first be removed from the housing.
Do not touch the glass portion of
the bulb. If the glass is touched, it
must be cleaned with a dry cloth
before installing.
To access the headlight bulbs, use the
following procedure:
1. Remove the two torx-head screws
located to the outside of the head-
light adjustment knobs; then
remove the single torx-head screw
from beneath the console (located
between the headlights).
743-439A
2. Remove the cap screw and lock
nut securing the front of the head-
light assembly to the air-intake
silencer.
3. Lift the front of the console
enough to allow the headlight
housing to be removed; then
remove the housing.
4. Remove the bulb from the head-
light housing and disconnect the
wiring harness from the bulb.
741-329A
Installing Headlight
Bulb (Bearcat/F-Series/
Z1/T-Series/TZ1
Models)
1. Plug the wiring harness into the
headlight bulb.
2. Insert the bulb into the headlight
housing.
3. Lift the front of the console
enough to allow the headlight
housing to be installed; then install
the housing making sure the forks
of the housing go into the grom-
mets on top of the air-intake
silencer. Secure with the cap screw
and lock nut.
! WARNING
Do not operate the snowmobile
unless headlight beam is adjusted
properly. An incorrectly adjusted
beam will not provide the operator
the optimum amount of light.
! CAUTION
Do not touch the glass portion of
the bulb. If the glass portion is
touched, it must be cleaned with a
dry cloth before installing.
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