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Arctic Cat Sno Pro 500 User Manual

Arctic Cat Sno Pro 500
99 pages
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Operator's/
Performance Manual
Sno Pro 500

Table of Contents

Questions and Answers:

Arctic Cat Sno Pro 500 Specifications

General IconGeneral
BrandArctic Cat
ModelSno Pro 500
CategoryOffroad Vehicle
LanguageEnglish

Summary

Foreword

Reference Information

Notes

Engine Specifications

Engine Torque Specifications

Details engine torque specifications for various components, including cylinder head, base, and flywheel.

General Specifications

Provides general physical and fluid capacity specifications for the snowmobile model.

Engine Torque Patterns

Illustrates the sequence for tightening engine torque specifications for proper assembly.

Torque Conversions

Electrical Specifications

Oil Consumption Specifications

Crankshaft Runout/ Repair Specifications

Cylinder Head Volume Specifications

Drive System Specifications

Driven Pulley Optional Components

Lists optional driven pulley components with specific torque, degree, spring color, and rate details.

Drive Clutch Spring Chart

Drive Clutch Cam Arms

Chain Case Performance Calibrations

Chains and Sprockets

EFI Specifications

Throttle Valve Angle Specifications

Details throttle valve angle specifications for idle and wide-open positions.

Rear Spring Selection Chart

Installed Spring Rate Chart

Front Suspension Sway Bar (Optional)

Ski Shock Springs

Rebuildable Shock Tools Required

Valve Stacks/ Specifications

Rebuildable Shock Accessory Part Numbers

Fraction/Decimal Conversion Chart

MM/IN. Conversion Chart

Drill Bit Sizes (Number) Chart

Wiring Diagram

Hood Harness (p/n 1686-587)

Wiring diagram for the hood harness, detailing connections and wire colors.

Wiring Diagram (Ignition/Main)

Setup Instructions

Removing Snowmobile From Crate/Handlebar Assembly

Procedure for safely removing the snowmobile from its shipping crate and assembling the handlebar.

Installing Windshield

Instructions for installing the windshield, including O-rings and expansion nuts.

Installing Spindle/A-Arm

Details on how to install the spindle and A-arms, including torque specifications.

Installing Front Shock Absorbers

Steps for mounting front shock absorbers to the frame and A-arm.

Installing Skis

Guide for installing the skis onto the spindle axle, including washer and grease application.

Track Tension/Track Alignment

Installing Sway Bar (Optional)

Ski Alignment

Checking Ski Alignment

Procedure for checking ski alignment and toe-out range.

Adjusting Ski Alignment

Steps for adjusting ski alignment by rotating the tie rod.

Verifying Ski Alignment

Process for verifying correct ski alignment measurements.

Handlebar Alignment

Handlebar Height Adjustment

Steering Speed Ratio Adjustment

Drive Belt

Installing Belt

Instructions for installing the drive belt onto the clutch and pulley.

Checking/Adjusting Deflection

Procedure for checking and adjusting drive belt deflection for optimal performance.

Hydraulic Brake System

Checking Brake Fluid

Guide for checking and adding the correct brake fluid level.

Checking Brake Lever Operation

Instructions for testing the firm feel of the brake lever.

Recommended Gasoline

Checking Headlight Aim

Preoperation Checks

General Information

Snowmobile Identification

Explains the VIN and ESN locations for identification and warranty purposes.

Control Locations

Diagram showing the location of various controls on the handlebar.

Engine Break-In

Provides guidance on the break-in period for new or rebuilt engines.

Speedometer/Tachometer

Details the standard gauge combination and its indicator icons.

Diagnostic Codes

Handlebar Tilt

Rear Bumper

Exhaust System

Air-Intake Silencer

Liquid Cooling System

Drive Clutch/Driven Pulley Alignment

Drive Chain Tension

EFI System

Precautions

Safety precautions when working with the fuel system, including hose clamps.

Flooded Engine

Procedure to clear a flooded engine using throttle and brake lever.

Fuel System

Lists the components of the EFI fuel system.

Air Temperature Sensor

Coolant Temperature Sensor

Throttle Position Sensor

Ignition Timing Sensor

Barometric Pressure Sensor

Fuel Injectors

Fuel Pressure Regulator

Fuel Pump Circuit

Shock Absorbers

Track Studs

Towing

Operating Instructions

Starting and Stopping Engine

Procedure for starting and stopping the engine, including safety checks.

Braking

Emergency Stopping

Lubrication

Chain Case Lubrication

Instructions for checking and filling the chain case lubricant.

Rear Suspension Lubrication

Front Suspension Lubrication

Maintenance

Periodic Maintenance Checklist

Checklist for regular maintenance intervals and service items.

Pre-Race/Practice Checklist

Engine

Removing Engine

Procedure for removing the engine from the chassis.

Disassembling Engine

Step-by-step guide for disassembling the engine components.

Cleaning and Inspecting Engine

Cylinder Head Inspection

Instructions for cleaning and inspecting the cylinder head for flatness.

Cylinder Inspection

Guide for cleaning and inspecting cylinders for wear and damage.

Crankcase

Piston Assembly

Crankshaft

Removing/installing Outer Crankshaft Bearings

Procedure for removing and installing crankshaft end bearings.

Reed Valve Assembly

Measuring Critical Components

Cylinder Head Volume (Squish-Gap Method)

Method for checking squish gap using a micrometer and solder.

Piston Pin And Piston-pin Bore

Piston Skirt/cylinder Clearance

Piston-ring End Gap

Connecting-rod Small End Bore

Crankshaft Runout

Assembling Engine

Installing Engine

Individual Fuel System Components

Removing Throttle Body Flange

Procedure for removing the throttle body flanges.

Installing Throttle Body Flange

Steps for installing throttle body flanges with torque specifications.

Removing Throttle Cable

Instructions for removing the throttle cable.

Installing/adjusting Throttle Cable

Guide for installing and adjusting the throttle cable tension.

Individual EFI Components

Injector Coil Resistance Test

Test for injector coil resistance to ensure proper function.

Fuel Pump Coil Resistance Test

Test for fuel pump coil resistance and voltage supply.

Lighting Coil Resistance Test

Procedure to test the lighting coil resistance.

Activating ECU Memory

Steps to activate ECU memory and diagnostic modes.

Memory Problem Diagnosis Test

Performing a diagnosis test to check sensor status.

Removing ECU

Instructions for removing the Electronic Control Unit (ECU).

Installing ECU

Procedure for installing the Electronic Control Unit (ECU).

Throttle Position Sensor

Testing Throttle Position Sensor

Procedure for testing the throttle position sensor operation.

Verifying TPS Adjustment Tool

How to verify the battery condition of the TPS adjustment tool.

Checking TPS

Steps for checking TPS adjustment using the specific tool.

Fail-Safe Ignition Timing

Explanation of the fail-safe ignition timing feature.

Testing Fuel Injector Resistance

Installing Fuel Injector

Removing Fuel Injector

Testing Ignition Timing Sensor Resistance

Electric Fuel Pump

Fuel Pressure Regulator

Testing Coolant Temperature Sensor Resistance

Testing Air Temperature Sensor Resistance

Removing Air Temperature Sensor

Procedure for removing the air temperature sensor.

Installing Air Temperature Sensor

Steps for installing the air temperature sensor.

Removing Throttle Body

Installing Throttle Body

Troubleshooting Fuel System

Removing Oil-injection Pump

Procedure for removing the oil-injection pump.

Installing Oil-injection Pump

Steps for installing the oil-injection pump.

Synchronizing Oil-Injection Pump

Procedure for synchronizing the oil pump cable with throttle.

Testing Oil-Injection Check Valves

Checking Spark Plugs

Track Drive

Removing Track Drive

Instructions for removing the track drive components.

Spark Plugs

Drive Belt

Removing Drive Belt

Procedure for removing the drive belt.

Installing Drive Belt

Steps for installing the drive belt.

Driven Pulley

Disassembling Driven Pulley

Step-by-step guide for disassembling the driven pulley.

Cleaning And Inspecting Driven Pulley

Instructions for cleaning and inspecting driven pulley components.

Driven Pulley Assembling

Driven Pulley Installing

Procedure for assembling and installing the driven pulley.

Ski Shock Absorber Springs

Heavier/Lighter Springs

Explanation of how spring changes affect shock function.

Spring Tension Too Soft

Description of issues related to soft spring tension.

Servicing Zero Pro Shock Absorbers (Ski Shock)

Disassembling Ski Shock Absorbers

Procedure for disassembling the ski shock absorbers.

Assembling Ski Shock Absorbers

Step-by-step guide for assembling the ski shock absorbers.

Lights

Removing and Installing Taillight/Brakelight Bulb

Instructions for replacing taillight and brakelight bulbs.

Removing Headlight Bulb

Procedure for removing the headlight bulb assembly.

Installing Headlight Bulb

Ski Wear Bar

Removing Ski Wear Bar

Instructions for removing the ski wear bar.

Installing Ski Wear Bar

Procedure for installing the ski wear bar.

Rail Wear Strip

Performance Tips

Drive Belt Performance

Drive Clutch and Driven Pulley Maintenance

Preparation For Storage

Preparation After Storage

Genuine Arctic Cat Products

Special Tools

Crankshaft Bearing Remover

Oil Seal Protector Tool

Piston Pin Puller

Spring Tool

Stud Runner

Surface Plate

V Blocks (Large)

Water Pump Bearing and Seal Tool Kit

Compression Tester Kit

Engine Timing Gauge

Timing Light

Carburetor Adjustment Screwdriver (90°)

Bearing Cap Seal Protector

Clutch Compressor

Clutch Puller (Arctic)

Drive Belt Deflection Tool

Torx Bit Insert (5/16 in. Hex Drive)

Torx Bits (1/4 in. Hex Drive)

Notes

Track Stud Hole Drill (7 mm)

Throttle Position Sensor (TPS) Adjustment Tool Kit

Idler Wheel Puller Kit

Floating Piston Location Gauge

Gas Shock Retaining Blocks

Gas Shock Shaft Clamping Tool

Inflation Needle

Inflation Needle Replacement

Inflation Needle Replacement Tip

Nitrogen Regulator

Rivnut Tool Insert Bit

Vacuum Test Pump

EFI Fuel Pressure Test Kit

T-Handle Wrench

T Wrench

Phillips-Head Bits (1/4 in. Hex Drive)

Quick-Disconnect Coupler

Rivnut Tool

Toggle-Switch Wrench

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