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Armstrong Design Envelope 4322 User Manual

Armstrong Design Envelope 4322
62 pages
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Design Envelope
4322 & 4372
Tango pumping unit
with permanent magnet
motors up to 10 hp
Installation and
operating instructions
File No: 102.80
Date: december 12, 2022
Supersedes: 102.80
Date: november 22, 2021

Table of Contents

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Armstrong Design Envelope 4322 Specifications

General IconGeneral
BrandArmstrong
ModelDesign Envelope 4322
CategoryWater Pump
LanguageEnglish

Summary

Mechanical Setup

Precautions

Safety, ambient temperature, enclosure rating, storage, warranty, uncrating, and handling guidelines.

Mechanical Installation

Location, installation, pump piping, and alignment for proper setup and operation.

Electrical Setup

Precautions

Electrical safety, grounding, start/stop, motor protection, and thermal derating guidelines.

Electrical Specification

Detailed electrical specs for DEPM, Frame 71, and DEPM 2 motors, including inputs/outputs and standards.

Electrical Installation

Power wiring, tools, disassembly, and terminal wiring for various motor types.

Design Envelope Pump Controller Wiring

Wiring diagrams for DEPC: battery, Ethernet, CAN bus, RS-485, and networking options.

Networking Controls

Modbus Register Map Version 1

Modbus register map for firmware v1.16 and older. Covers status, I/O, units, and counters.

BACnet Objects Version 1

BACnet objects for firmware v1.16 and older. Covers status, counters, control settings, and I/O.

Modbus Register Map Version 2

Modbus register map for firmware v1.17 and newer. Covers status, I/O, units, and counters.

BACnet Objects Version 2

BACnet objects for firmware v1.17 and newer. Covers status, counters, control settings, and I/O.

Operation

Start-Up Checklist

Pre-operation checks for pump priming, rotation, lubrication, voltage, and system cleanliness.

Starting Pump

Procedures for safely starting and stopping the pump, including priming and discharge valve operation.

Touch Screen

Navigation and interaction with the pump's touch screen interface for various functions.

Web Interface

Accessing and using the pump's web interface via Ethernet or Wi-Fi for configuration and monitoring.

Design Envelope Flow Readout Tolerance

Tolerance values for flow and head readings between test stand instrumentation and controller readout.

Noise Levels

Motor maximum sound pressure levels (dBA) for various pump models and HP ratings.

Control Modes

Constant Flow

Configures the pump to maintain a constant flow rate as system head varies.

Constant Pressure

Configures the pump to maintain a constant head as system demand varies.

Linear Pressure

Controls pump speed based on a linear relationship between flow and head.

Quadratic Curve Control

Controls pump speed based on a quadratic curve between max and min flow for energy efficiency.

Quadratic Curve Control with Minimum Flow Protection

Maintains minimum flow for equipment stability, adjusting speed as system load changes.

Quadratic Curve Control with Maximum Flow Protection

Limits flow to save energy and ensure system stability, often used for oversized pumps.

Quadratic Curve Control with Minimum & Maximum Flow Protection

Combines minimum and maximum flow protection with quadratic curve control for optimal pump usage.

Parallel Sensorless Pump Control (PSPC)

Manages multiple pumps in parallel for optimal energy usage, staging them based on flow requirements.

2*100% Capacity Split Units

Configuration for split units with 100% flow redundancy for superior customer value and reliability.

Alternation

Alternates lead-pump operation to equalize run hours for Tango, dualARM, and Twin units.

Constant Pressure Control

Achieves constant pressure by setting Design Head and Zero Flow Head to the same value.

Dual Season Setup

Configures different flow and head settings for two distinct seasons or operating conditions.

Sensored Control

Adds dP sensors to single or parallel pumping systems for enhanced control via LCD or Webserver.

Bypass Valve Control

Controls bypass valve operation to protect flow-sensitive equipment based on flow setpoints.

Maintenance

General Care

Routine inspection and cleaning of the pump unit to ensure years of trouble-free operation.

Lubrication

Lubrication requirements for pump and motor components, following manufacturer recommendations.

Mechanical Seal

Information on mechanical seal operation, flush lines, and handling precautions for proper function.

Mechanical Seal Replacement Instructions for Rigid Split-Coupled Pumping Units (Series 4300 & 4322)

Step-by-step guide for replacing the mechanical seal in rigid split-coupled units.

Mechanical Seal Replacement Instructions for Close-Coupled Pumping Units (Series 4380 & 4372)

Step-by-step guide for replacing the mechanical seal in close-coupled units.

System Cleanliness

Importance of cleaning, flushing, and draining the system before pump startup to prevent damage.

Warnings and Alarms

Alarm Summary for Interfaces

List of alarms, their descriptions, and recommended actions for VSD and communication issues.

Warning Summary for Interfaces

List of warnings, their descriptions, and recommended actions for VSD, communication, and battery issues.

Fuse and Wire Recommendation

Pump Manager

Connectivity Kit

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