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Armstrong Design Envelope 4302 User Manual

Armstrong Design Envelope 4302
52 pages
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Installation
and operating
instructions
Design Envelope 4302
and 4382 IVS vertical
in-line pumping unit
with integrated controls
File No: 94.82 eu
Date: may 13, 2013
Supersedes: new
Date: new

Table of Contents

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Armstrong Design Envelope 4302 Specifications

General IconGeneral
BrandArmstrong
ModelDesign Envelope 4302
CategoryWater Pump
LanguageEnglish

Summary

Uncrating and Handling Units

Handling 4302 IVS & 4382 IVS Units

Procedure for safely handling the pumping units to prevent damage.

Installation Procedures

Mechanical Installation

Guidelines for physical installation of the pump unit.

Pump Piping General Recommendations

Recommendations for pump piping layout and installation.

Alignment Verification

Factory alignment verification and procedures.

Starting the Pump

Procedure for priming and starting the pump correctly.

General Care and Lubrication

Routine inspection, care, and lubrication requirements.

System Cleanliness

Importance of system cleanliness before pump operation.

Valve Operation and Service

Discharge Valve Operation

Operation and locking mechanisms for the discharge valve.

Suction Valve Operation

Operation and locking mechanisms for the suction valve.

CE Conformities and Mechanical Installation

CE Conformities

Statement of conformity with relevant EU directives.

Mechanical Installation Guidelines

Guidelines for mechanical installation, including access and orientation.

Enclosure Rating

Standard enclosure rating and options for dusty/wet environments.

Ambient Temperature Limits

Recommended ambient temperature limits for inverter operation.

Electrical Installation Details

Earth Leakage Current Considerations

Causes and safety considerations for earth leakage current.

Start/Stop Frequency Limits

Start/stop limits and preferred methods for ivs Sensorless Pumps.

Additional Motor Protection Features

Built-in motor/inverter protection features.

Supply Voltage and Tools

Details on required supply voltage, tools, and cable entry sizes.

Max Cable Cross Section

Maximum cable cross-section for mains and control cables.

Mains Supply Connection

Step-by-step guide for connecting the main power supply to the inverter.

Control Connections Overview

Overview of terminal blocks used for control connections.

Control Terminal Functions and Examples

X101 Control Terminals Description

Detailed description of X101 terminal functions for control signals.

X102 Pump Running Terminals

Function of X102 terminals for pump running identification.

Connection Examples

Examples of common control configurations for ivs Sensorless pumps.

Control Modes and Programming

Constant Curve Modes

Using BMS or potentiometer for constant curve speed control.

Remote LCP Keypad Wiring

Wiring arrangement for remote LCP keypad.

Programming, Monitoring, and Diagnostics

Overview of programming, monitoring, and diagnostic features.

Local Control Panel (LCP) Operation

LCP Functions and Operation Overview

Functions and operation of the Local Control Panel (LCP).

LCP Display Description

Description of the LCD display and its information output.

LCP Indicator Lights (LEDs)

Explanation of the indicator lights (LEDs) on the control panel.

LCP Control Keys Functions

Functions of the control keys for navigation and operation.

LCP Display Modes

Different display modes and how to select them.

Quick Menu and Menu Mode

Accessing parameters via quick menu and full menu modes.

Parameter Selection and Data Change

How to select parameter groups and change data values.

Sensorless Operation Modes

Sensorless Operation Introduction

Introduction to sensorless control concept and benefits.

Default Quadratic Pressure Control

Default mode using a control curve for pressure control.

Settings for Quadratic Pressure Control

Parameters for configuring quadratic pressure control.

Constant Pressure Control

Configuring the pump to maintain constant system pressure.

Settings for Constant Pressure Control

Parameters for constant pressure control settings.

Proportional Pressure Control

Configuring for linear reduction in head with reducing flow.

Settings for Proportional Pressure Control

Parameters for proportional pressure control.

Control Using External Feedback

Configuring for closed-loop control using external feedback signals.

Parameter Groups and Descriptions

Detailed descriptions of parameter groups and their functions.

Changing Control Modes

Change to External Sensor Control

Steps to change to external sensor control mode.

Change to Open Loop (BAS) Control

Steps to change to open loop (BAS) control mode.

Change to Sensorless Control

Steps to change to sensorless control mode.

Warnings, Alarms, and Faults

Warnings and Alarms Overview

Information on warnings, alarms, and their indications.

Internal LED Descriptions

Description of internal LEDs for status indication.

Fault Finding Chart - Keypad Available

Troubleshooting flow chart for issues when keypad is available.

Fault Finding Chart - No Keypad Available

Troubleshooting flow chart for issues when keypad is unavailable.

Fault Messages

Detailed descriptions of various fault messages and their causes.

Integrated Controls and Electrical Installation

Integrated Controls Overview

Overview of integrated control features.

Ground Leakage Current Safety

Causes and safety considerations for ground leakage current.

Pump Start/Stop and Maintenance

Guidelines for pump start/stop frequency and maintenance isolation.

Supply Fusing and Grounding

Requirements for supply fusing and grounding, including IT mains.

Relay Connections

Configuration and wiring of relays for running and alarm status.

Electrical Installation and Control Connections Diagram

Diagram showing all electrical and control connections.

Accessing and Using Control Terminals

Procedure for accessing control terminals and their functions.

Connection Examples

Examples of common connection configurations for ivs Sensorless pumps.

Acoustic Noise and Vibration Troubleshooting

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