ATA SAPHIR 550 - User Manual

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SAPHIR 550/560
Operating Manual
GmbH
- 1 - Stand: 03.02.2020
Introduction
This operating manual contains important instructions, descriptions and tips for operation and safety. It is the basis for
safe, economic and problem-free work.
Personnel must be instructed by an authorized person before the machine is commissioned.
Safety First
comes first!
Whoever works with or on the machine, transports or sets up the machine, commissions or decommissions the
machine, maintains or cleans the machine, is obligated to read and observe these safety instructions, guidelines
and precautions.
This will prevent injuries to persons and damage to the machine, material and environment. Furthermore, any
claim in accordance with EU machine guideline 2006/42/EU is nullified if the machine is used improperly.
This operating manual is a component part of the delivered device.
Made in Germany

Summary

Product Information

Product Description

Description of the Saphir 550/560 grinding and polishing machine and its core components.

Machine

Changing the Working Wheel

Procedure for safely removing and installing the working wheel on the machine.

Dosing System

Operation

Main Menu

Grinding Parameters

Detailed explanation of all settable parameters for grinding and polishing processes.

Entering Values

Instructions on how to input numerical and time values using the interface.

Program Steps

Explanation of how to create, manage, and copy program steps for automated operation.

Start;Stop; Pause Keys

Description of the start, stop, and pause function keys and their behavior in different modes.

Manual Mode and Automatic Mode

Explanation of the differences and usage of manual and automatic operating modes.

Automatic Mode

Detailed instructions for operating the machine in automatic mode, including pausing and resuming.

Manual Mode

Instructions for operating the machine manually, including starting and stopping the working wheel.

Process Parameters

Detailed overview of all process parameters available for configuring grinding and polishing.

Single;Central Pressure

Explanation and adjustment of single and central pressure settings for sample preparation.

Grinding with Time;Abrasion

Movement Control

Head Movement

Memorizing a Position

Inserting;Loosening the Sample Holder

Dosing

Configuration and control of the automatic dosing system for suspensions and lubricants.

Settings for the Dosing Unit

Detailed settings for the dosing unit, including pump durations and rinsing cycles.

Program Administration

Managing, saving, loading, and deleting programs stored on the machine.

Program Functions - Save; Delete; Protect Against Overwriting

System Settings

Configuration of system-wide settings, including date, time, network, and language.

Pre;Post-Pressure

Calibration (Single Pressure)

Procedure for calibrating single pressure settings to ensure accuracy.

Setting Limits (Work Area)

Maintenance and Troubleshooting

Maintenance

Malfunctions, Causes and Their Eradication

Table listing malfunctions, their potential causes, and the necessary measures to resolve them.

Malfunction Messages on the Display

Explanation of error codes and messages displayed on the machine's screen.

Safety Instructions

General Safety Instructions

Comprehensive safety guidelines applicable to the operation and maintenance of the machine.

Basic Safety Measures

Fundamental safety measures and precautions to be observed before and during operation.

Before Starting

Safety - Service, Maintenance and Care

Safety Test

Safety When Working on Electrical Equipment

Essential safety measures for working with the machine's electrical components.

Operating Personnel Requirements

Safety When Transporting, Setting Up, Commissioning and Decommissioning

Transport and Setup

Technical Prerequisites

Setting Up and Connecting the Device

Detailed instructions for connecting the machine to power, water, and compressed air.

Appendix and Documentation

Explanation of Safety Symbols

Commissioning and Function Testing

Steps for commissioning the machine and performing initial function tests.

Technical Data

ATA SAPHIR 550 Specifications

General

Category	Control Systems
Input Voltage	24 VDC
Output Voltage	24 VDC
Power Consumption	10 W
Protection Class	IP20