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QAX 12 Dd S2 APP
Atlas Copco QAX 12 Dd S2 APP User Manual
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Printed in Belgium 11/2012
- 2954 6670 00
www
.at
lasc
opco.co
m
107
Table of Contents
Default Chapter
1
Instruction Manual
1
Table of Contents
5
1 Safety Precautions for On-Site Generators
8
Introduction
8
General Safety Precautions
9
Safety During Transport and Installation
10
Safety During Use and Operation
11
Safety During Maintenance and Repair
12
Tool Applications Safety
14
Battery Safety Precautions
14
2 Main Parts
15
General Description
15
Markings
17
Mechanical Features
18
Engine and Alternator
18
Cooling System
18
Safety Devices
18
Bodywork
18
Frame and Axle
18
Control Panel
18
Data Plate and Serial Number
18
Drain Plugs
18
Spillage Free
18
Electrical Features
19
Qc1002™ Controller
19
Outlet Sockets (S)
20
1-Phase Units
20
3-Phase Units
21
Terminal Board for QAX 24-35
22
3 Installation and
23
Installation and Connection
23
Lifting
23
Lifting Instructions Generator
23
Generators Mounted on a Lighting Tower
23
Parking
24
Parking and Towing
24
Towing
27
Indoor Installation
29
Installation
29
Outdoor Installation
29
Connecting the Generator
30
Connecting the Load
30
Precautions for Non-Linear and Sensitive Loads
30
Quality, Minimum Section and Maximum Length of Cables
30
4 Operating Instructions
31
Before Starting
31
Operating and Setting Qc1002
31
Starting
31
During Operation
32
Stopping
32
Setting the Qc1002
33
Pushbutton and LED Functions
33
Qc1002™ Menu Overview
33
Qc1002™ Menu Description
34
Parameter List
35
LOG List
38
Remote Start Operation
38
5 Maintenance
39
Maintenance Schedule
39
Use of Maintenance Schedule
43
Use of Service Paks
43
Preventing Low Loads
44
Alternator Maintenance Procedures
44
Measuring the Alternator Insulation Resistance
44
Engine Maintenance Procedures
44
Engine Oil Level Check
44
Replacing the Oil Filter Element
45
Adjustments and Service Procedures
46
Cleaning Coolers
46
Battery Care
46
Electrolyte
46
Activating a Dry-Charged Battery
47
Recharging a Battery
47
Make-Up Distilled Water
47
Periodic Battery Service
47
Servicing Air Filter Engine
48
Main Parts
48
Recommendation
48
Cleaning the Dust Trap
48
Replacing the Air Filter Element
48
Replacing the Fuel Filter Element
49
Engine Consumable Specifications
49
Engine Fuel Specifications
49
Engine Oil Specifications
49
6 Checks and Trouble Shooting
51
Checks
51
Checking Voltmeter P4
51
Checking Ammeter P1
51
Engine Troubleshooting
51
Alternator Troubleshooting
54
Solving Controller Alarms
55
Qc1002™ Alarms and Remedies
55
Alarm Overview
55
Fail Classes
56
Solving Alarms
56
7 Storage of the Generator
59
Storage
59
Preparing for Operation after Storage
59
8 Disposal
60
General
60
Disposal of Materials
60
9 Options Available for QAX
61
Units
61
Circuit Diagrams
61
Overview of the Electrical Options
61
Description of the Electrical Options
61
Earth Leakage Relay
61
QAX 12-20-24-30-35 Units
61
IT-Relay (Only for QAX 12-20-30)
62
Cosmos
62
Overview of the Mechanical Options
63
Desciption of the Mechanical Options
63
Forklift Slots
63
Undercarriage (Axle, Towbar, Towing Eyes)
63
When Using this Option
63
To Maintain the Undercarriage
63
Road Signalisation
63
Lighting Tower (Only for Metal Canopy 50 Hz Units)
64
General Description
64
Operating Procedure
65
Lighting Tower Maintenance
67
10 Technical Specifications
68
Technical Specifications for QAX 12
68
Technical Specifications for QAX 20
73
Technical Specifications for QAX 24
78
Technical Specifications for QAX 30
83
Technical Specifications for QAX 35
88
10.6 Torque Values
93
10.6.1 for General Applications
93
10.6.2 for Important Assemblies
93
Conversion List of si Units into British Units
93
10.8 Dataplate
94
4
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Atlas Copco QAX 12 Dd S2 APP Specifications
General
Brand
Atlas Copco
Model
QAX 12 Dd S2 APP
Category
Inverter
Language
English
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