ATLET A-Ergo - User Manual

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SERVICE MANUALSERVICE MANUAL
MacMachihine: ne: A-EA-Ergorgo
ManManual ual No: No: 000059759755
ATLET SERVICE MANUAL A-ERGOATLET SERVICE MANUAL A-ERGO
Edition 2008BEdition 2008B
1 1 General General information and information and technical datechnical datata
Scope, Scope, service service manual ....................manual ................................................................................................................................................................................ 1.31.3
General General ................................................................................................................................................................................................................................ 1.31.3
Scope Scope of of the the A-Ergo A-Ergo model model .................................................................................................................................................................. 1.31.3
How How to to use use the the manual ...........manual ......................................................................................................................................................................................... 1.41.4
StrucStructure ture ............................................................................................................................................................................................................................ 1.41.4
History History .................................................................................................................................................................................................................................. 1.41.4
Symbol Symbol key key .................................................................................................................................................................................................................... 1.41.4
Safety Safety instructions instructions .................................................................................................................................................................................................................. 1.51.5
General General ................................................................................................................................................................................................................................ 1.51.5
Lifting Lifting the the truck ..................................truck ...................................................................................................................................................................... 1.61.6
Checks/PChecks/Preparations reparations ............................................................................................................................................................................................................ 1.61.6
Permitted Permitted lifting lifting points ............................................................................................points ............................................................................................................ 1.61.6
Welding Welding on on the the truck .................................truck ....................................................................................................................................................... 1.71.7
TTaking aking the the environment environment into into consideration .consideration ................................................................................................................... 1.71.7
Preparations Preparations ...................................................................................................................................................................................................................................... 1.81.8
Service Service .................................................................................................................................................................................................................................. 1.81.8
Trouble Trouble shooting shooting .................................................................................................................................................................................................... 1.81.8
Data Data A-Ergo A-Ergo .......................................................................................................................................................................................................................................... 1.91.9
Designations Designations ................................................................................................................................................................................................................ 1.91.9
Truck Truck designation designation ...................................................................................................................................................................................................................... 1.91.9
Type Type designation designation .................................................................................................................................................................................................................... 1.101.10
Dimensions Dimensions and and weights weights ........................................................................................................................................................................ 1.141.14
Dimensions Dimensions A-Ergo ......................................................................................................A-Ergo ...................................................................................................... 1.141.14
Component Component specification specification ...................................................................................................................................................................... 1.151.15
Recommended Recommended consumable consumable material material .................................................................................................................................................. 1.161.16
Oil Oil and and grease grease ...................................................................................................................................................................................................... 1.161.16
StandaStandards rds and and abbreviations .................................abbreviations ........................................................................................................................................... 1.171.17
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Summary

General Information and Technical Data

Safety Instructions

Provides essential safety guidelines for all work on the vehicle.

Data A-Ergo

Details truck designations, dimensions, weights, and component specifications.

Special Tools

Special Tools for A-Ergo

Lists and describes special tools required for A-Ergo service, including hand terminals.

Service

Regular Maintenance Schedule

Details routine maintenance tasks based on operating hours and time intervals.

Specific Instructions

Provides detailed guidance for specific components like drive motor, gearbox, and mast.

Chassis

Chassis Component Repair

Covers procedures for dismantling, mounting, and adjusting chassis components.

Drive Unit

Drive Unit Repair Procedures

Outlines procedures for drive motor and gearbox repair, including oil changes and replacement.

Mast System

Mast System Component Repair

Details procedures for replacing mast components, lift chains, forks, and fork carriages.

Steering

Steering System Repair

Covers replacement and adjustment of steering components like the wheel sensor and servo motor.

Hydraulic System

Hydraulic System Maintenance

Provides guidance on hydraulic system maintenance, including oil changes, filter replacement, and connections.

Lift Cylinders

Lift Cylinder Repair and Bleeding

Details procedures for bleeding cylinders and dismantling/assembling lift cylinders.

Electrical System

Electrical System Safety and General Information

Covers safety procedures, electronic regulators, and general safety checks for the electrical system.

Electrical System Calibration and Settings

Details calibration procedures for speed controllers, lift/lower controls, and parameter saving/downloading.

Electrical System Troubleshooting

Provides guidance on error codes and practical troubleshooting for electrical issues.

Brake and Speed System

Brake and Speed System Design

Explains the electric brake and its actuation methods, plus speed controller functions.

Brake and Speed System Repair

Covers adjustment and replacement of electric brake parts and speed controller components.

ATLET A-Ergo Specifications