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Auto Crane 4004EH User Manual

Auto Crane 4004EH
80 pages
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4004EH
OWNERS MANUAL
Manual No. 999980000
Rev. 04/14/06
Serial No. __________________
Mailing Address:
P.O. Box 580697
Tulsa, OK 74158-0697
Physical Address: Phone (918) 836-0463
4707 N. Mingo Rd. Fax (918) 834-5979
Tulsa, OK 74117-5904 http://www.autocrane.com
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Auto Crane 4004EH Specifications

General IconGeneral
Model4004EH
Boom TypeTelescopic
TypeElectric Hydraulic Crane
Maximum Load Capacity4000 lbs
Power SourceElectric/Hydraulic
Rotation360 degrees
Mounting TypeTruck Mounted

Summary

Owner's Manual Revision Record

Warnings and Safety Information

Introduction to the 4004EH Crane

Distributor Assistance

Guidance on obtaining assistance from Auto Crane distributors for manual support.

General Specifications

Crane Dimensions and Weight

Details on the physical size and weight of the 4004EH crane.

Crane Reach Capabilities

Information on the boom reach for the second and third boom sections.

Cable Specifications

Details on the standard cable size and length included with the crane.

Chassis Requirements

Minimum GVWR required for the vehicle chassis supporting the crane.

Electrical System Requirements

Specifications for the crane's voltage, alternator, and battery.

Safety Tips and Precautions

General Safety Practices

Essential safety guidelines for operating the crane safely and preventing accidents.

Operating Practices and Warnings

Safe Operating Procedures

Key practices and warnings to ensure safe crane operation and avoid hazards.

Operator Qualifications and Conduct

Operator Qualifications

Requirements for operator's physical and technical qualifications.

Operator Conduct

Guidelines for operator behavior and responsibilities during crane operation.

Inspection Requirements

Inspection Classification and Frequent Checks

Overview of inspection types and daily checks for crane components.

Periodic Inspection Guidelines

Recommendations for regular inspections of crane parts and systems.

Testing Requirements

General Repairs and Maintenance

Maintenance Precautions

Safety steps and procedures to follow before performing maintenance.

Adjustments and Repairs

Procedures for adjusting components and performing necessary repairs.

Lubrication Guidelines

Recommendations for lubricating crane moving parts.

Rope Replacement

Criteria and considerations for determining when to replace crane rope.

Maintenance of Batteries

Battery Care and Testing

Procedures for keeping batteries charged, clean, and for testing their condition.

Lubrication & Maintenance Schedule

Safety Decal Section

General Safety Decals

Decals for operating instructions, training, and overload device warnings.

Hazard Warning Decals

Decals warning about electrocution hazards and staying clear of boom/load.

Specific Hazard Decals

Decals related to load sensors and scissors points on the crane.

General Dimensions

Mounting and Installation

General Assembly, Hardwired

Pedestal Assembly

Boom Assembly

Hoist Assembly

Relay Panel Assembly

Electrical Schematic

Pendant Switch Assembly

Tweco W/Switch Mount

Hydraulic Control Valve

Power Unit

General Assembly FM

FM Control Use and Care

FM Electrical Schematic

FM Control Transmitter Diagnostics

FM Control Receiver Diagnostics

FM Control Troubleshooting Chart 1

FM Control Troubleshooting Chart 2

FM Control Troubleshooting Chart 3

FM Control ID Code Programming

Load Chart

Limited Warranty

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