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Auto Crane HC-6 NEXSTAR - User Manual

Auto Crane HC-6 NEXSTAR
92 pages
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990800005-0121-A
http://www.autocrane.com
actechsupport@autocrane.com
4707 N. Mingo Rd.
Tulsa, OK 74117-5904
Phone: 1-800-777-2760
Fax: (918) 269-6688
OWNER’S MANUAL
HC-6 NEXSTAR

Table of Contents

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Summary

Product Registration

Before You Register

Information required to register your Auto Crane product for warranty benefits.

Safety Tips and Precautions

Understanding Safety Symbols

Definitions for hazard alert symbols used in the manual.

Installer Responsibilities & Crane Operation Safety

Key safety responsibilities for installers and safe operating practices for cranes.

Introduction

Manual Guidelines and Purpose

Guidance on keeping the manual with the crane and its purpose for safe operation.

Crane Specifications and Power System

Details on crane electrical system, battery, and alternator requirements.

Warranty and Customer Support

Information on Auto Crane's warranty policy, customer support, and distributor network.

General Specifications

Crane Dimensions and Weight

Physical measurements of the crane including width, height, length, and weight.

Lifting Capacity and Reach

Crane's lifting capacity for single/double line and boom reach specifications.

Cable, Line Speed, and Rotation

Details on wire rope, operational speed, and rotation range of the crane.

Chassis, Electrical, and Hydraulic Requirements

Vehicle chassis, electrical system, and hydraulic system specifications for installation.

Load Chart

Understanding Load Handling Device Weight

Note that load handling devices are part of the total load and must be deducted.

Crane Capacity vs. Vehicle Stability Warning

Warning that load ratings are based on crane capacity, not vehicle stability.

Qualifications and Operating Practices

Operator Qualifications and Conduct

Minimum qualifications, physical requirements, and conduct guidelines for crane operators.

Qualifications and Operating Practices

Load Attachment and Lifting Procedures

Safe procedures for attaching and lifting loads, avoiding hazards and obstructions.

Qualifications and Operating Practices

Operating Near Electrical Power Lines

Safety precautions and clearance guidelines when operating near overhead electrical lines.

Qualifications and Operating Practices

Preparing the Crane for Operation

Steps to prepare the crane for safe operation, including stabilizer deployment.

Qualifications and Operating Practices

Outrigger Usage and Storage

Detailed instructions for extending, setting, and storing outriggers for stability.

Crane Start-up Procedures

Procedures for starting Auto Crane units using electric or electric/hydraulic operation.

Qualifications and Operating Practices

During and After Crane Operation

Key practices to follow during operation and steps to take after completing lifting operations.

NexStar Operation

Remote Control General Use

General guidelines and precautions for operating the NexStar remote control.

Remote Control Initialization and Pre-Operation Test

Procedures for powering on, self-testing, and performing pre-operation checks of the remote.

NexStar Operation

NexStar Remote Control Layout

Identification and function of buttons, joysticks, and indicators on the remote control.

NexStar Operation

NexStar Display Screen Layout

Explanation of the information displayed on the NexStar remote's LCD screen.

NexStar Operation

Navigating NexStar Menus

How to navigate the menu screen to access different operating modes and settings.

NexStar Mode Selection Options

Overview of available modes like Auto Stow, Speed Range, Diagnostics, and Set Up.

NexStar Operation

NexStar Speed and Control Mode Settings

How to adjust maximum speed settings and select joystick control modes (1-AXIS, 2-AXIS).

NexStar Operation

Emergency Boom Lowering Procedure

Emergency procedure to lower boom without hydraulic flow using a counterbalance valve.

Manual Control Valve Override

Manual override steps for controlling functions directly at the valve block.

NexStar Operation

NexStar Tether Connection

How to connect the remote control via tether cable and its implications.

NexStar Operation

NexStar Low Remote Battery Handling

Procedures for charging the remote battery and using auxiliary power.

NexStar Operation

NexStar Auto Deploy Function

How to initiate the automatic boom deployment sequence from home position.

NexStar Operation

NexStar Auto Stow Function

Procedure for automatically stowing the crane boom to its home position.

NexStar Operation

NexStar Auto Stow Operation Details

Confirmation of Auto Stow initiation and handling of specific boom rotation scenarios.

NexStar Operation

NexStar Setting Home Position

Steps to define and save the crane's home position using the remote menu.

NexStar Operation

NexStar Confirming Home Position Setup

Cautionary note and confirmation step for setting the home position.

NexStar Operation

NexStar Personnel Basket Mode Activation

How to activate Personnel Basket Mode for reduced speeds and disabled hoist function.

NexStar Operation

NexStar Ending Personnel Basket Mode

Procedures to disengage Personnel Basket Mode, requiring crane power cycle.

NexStar Operation

NexStar Remote Control Function Layout

Detailed layout of remote control functions, graphics, and descriptions.

NexStar Operation

NexStar Remote Emergency Functions

Functions for activating/deactivating Emergency Stop and horn/link.

NexStar Troubleshooting

NexStar Troubleshooting Flowchart

Decision tree for diagnosing crane operation issues based on symptoms.

NexStar Troubleshooting

NexStar Remote Control Troubleshooting

Common problems with the remote control and their possible reasons and solutions.

NexStar Troubleshooting

NexStar Error Code Table (Part 1)

Table detailing INFO BOX codes, causes, effects, and solutions for crane errors.

NexStar Troubleshooting

NexStar Error Code Table (Part 2)

Continuation of error codes, causes, effects, and solutions for crane operational issues.

NexStar Troubleshooting

NexStar Error Code Table (Part 3)

Additional error codes including E002, E004, E006, E007 with their respective causes and solutions.

NexStar Troubleshooting

Electrical Troubleshooting Table

Troubleshooting electrical issues like unexpected movement or no function operation.

NexStar Troubleshooting

Electrical Troubleshooting (Continued)

Further electrical issues including inoperable functions, slow operation, and speed reduction.

NexStar Troubleshooting

Electrical Harness Schematic

Diagram illustrating the crane's electrical wiring and component connections.

NexStar Troubleshooting

Hydraulic Troubleshooting Table

Common hydraulic problems, their causes, diagnostics, and solutions.

Maintenance

Inspection Requirements and Classification

Guidelines for crane inspection frequency, types, and personnel.

Frequent Inspection Checklist

Daily or pre-use inspection items for crane components and safety devices.

Maintenance

Periodic Inspection Checklist

Monthly or semi-annual inspection points for structural, hydraulic, and tire components.

Maintenance

Crane Inspection for Non-Use and Testing

Inspection for idle cranes and requirements for testing crane functions and safety devices.

Maintenance

Repair and Maintenance Precautions

Safety precautions to take before performing repairs or maintenance on the crane.

Adjustments, Repairs, and Lubrication

Procedures for correcting conditions, performing repairs, and general lubrication guidelines.

Maintenance

Wire Rope Replacement Criteria

Conditions that indicate when wire rope needs replacement due to wear or damage.

Wire Rope Installation and Maintenance

Proper procedures for storing, unreeling, cutting, and lubricating wire rope.

Maintenance

Paint Finish Maintenance Procedure

Steps for repairing chipped, scratched, or damaged paint on the crane.

Maintenance

Lubrication and Maintenance Schedule

Table outlining daily, weekly, monthly, and yearly service tasks for various crane components.

Maintenance

Lubrication Points Diagram

Visual guide showing the locations of lubrication points on the crane.

Maintenance

NexStar Control Valve Cartridge Maintenance

Procedure for inspecting and maintaining the NexStar control valve cartridge.

Maintenance

Rotation Bearing Replacement and Axial Play

Symptoms of rotation bearing wear and the axial play allowance check procedure.

Maintenance

Hoist Operation Notice

Notice regarding uneven cable spooling and how to correct it.

Rotation Gearbox;Slewing Drive Maintenance

Maintenance requirements for rotation gearbox oil level and lubrication for different models.

Maintenance

Eccentric Ring Adjustment Procedure

Procedure for adjusting the eccentric ring to control backlash on the rotation bearing.

Installation

General Installation Guidelines

Key considerations for installing the crane, including chassis, mounting, and fluid cleanliness.

Hydraulic Reservoir and Oil Cooler Recommendations

Recommendations for hydraulic reservoir size and oil cooler installation based on usage.

Installation

Included Crane Components List

List of items typically included with the crane shipment, such as hardware and manuals.

Installation

General Hydraulic Schematic Overview

Basic schematic showing the crane's hydraulic system connections without diverter valve.

Installation

Hydraulic Schematic with Diverter Valve

Schematic illustrating the crane's hydraulic system incorporating a diverter valve.

Installation

General Electrical Hookup Diagram

Wiring diagram for connecting the crane's electrical components to the vehicle.

Electrical Hookup Notes and Warnings

Important notes and warnings regarding electrical connections for engine start, high idle, and E-stop.

Installation

Hydraulic System Flushing and Bleeding

Procedures for flushing the hydraulic system and bleeding air from cylinders.

Final Installation Checks and Support

Final installation checks, owner's manual delivery, and contact for technical service.

Installation

Docking Station Wiring and Functionality

Instructions for wiring the docking station for remote charging and its terminal functions.

Installation

System Relief Valve Setting Instructions

Procedure for adjusting the outrigger control valve's relief valve setting.

Installation

Stability Chart Decal Installation

Information on installing stability chart decals for capacity awareness around the vehicle.

Installation

Large Crane Serial Number Location

Diagrams showing where the serial number is stamped and located on the pedestal.

Installation

Recommended Operating Temperature Range

Information on optimal hydraulic oil temperatures and potential damage from overheating.

Warranty

Limited Warranty: 1 Year Purchased Replacement Parts

Warranty terms for Auto Crane replacement parts purchased separately from a new unit.

Warranty

Limited Warranty: 2 Year Parts and Labor

Warranty terms covering parts and labor for new Auto Crane units.

Auto Crane HC-6 NEXSTAR Specifications

General IconGeneral
BrandAuto Crane
ModelHC-6 NEXSTAR
CategoryConstruction Equipment
LanguageEnglish

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