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AVANT STAGEV 860i User Manual

AVANT STAGEV 860i
148 pages
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English
Operator's Manual
2020-
A432324EN 2021 1 2020-
www.avanttecno.com

Table of Contents

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AVANT STAGEV 860i Specifications

General IconGeneral
Rated Load860 kg
Engine Power55 kW (74 hp)
Rated operating capacity860 kg
Hydraulic system pressure230 bar
Tipping load1720 kg

Summary

Introduction

Foreword

Author thanks for purchase and outlines manual's purpose.

Make sure all relevant manuals are available

Emphasizes reading all manuals for safety and correct operation.

Intended use

Describes the loader's design for private/professional use and its limitations.

Avant warranty

Details the warranty terms and conditions for the loader.

Safety First

General safety instructions

Provides essential safety practices for loader operation and personal safety.

Operation on uneven surfaces, gradients, and near excavations

Details safe operation procedures on challenging terrains and near hazards.

Personal safety and protective equipment

Outlines required PPE and safety measures for operator protection.

Electric system and handling of the battery

Covers safety precautions for electrical systems and battery handling.

Description of the Loader

Identification of the loader

Information needed for ordering spare parts, including model and serial numbers.

Main parts of the loader

Identifies and describes the key components and structures of the loader.

Signs and decals

Explains the purpose and importance of safety labels and markings on the loader.

Technical specifications

Provides detailed dimensions, weight, and performance specifications of the loader.

Engine specifications - 860i

Details the engine make, type, displacement, output, and emissions.

Engine oil requirements

Specifies the correct type, viscosity, and quantity of engine oil.

Fuel requirements

Details the required diesel fuel quality, sulfur content, and standards.

Tyres

Discusses tyre options, pressure, and their impact on performance.

Auxiliary hydraulics oil flow

Presents graphs showing auxiliary hydraulics output flow based on engine RPM.

Lift Capacity

Rated operating capacity

Defines and explains how to determine the loader's safe load handling capacity.

Tipping load - Load diagram

Explains how to interpret load diagrams for forward stability and tipping limits.

Controls and Options of the Loader

Overview of controls

Identifies and locates all major controls on the loader.

Dashboard

Describes the layout and components of the loader's dashboard.

Multi-function display

Explains the information and functions displayed on the multi-function display.

Warnings and symbols on the display

Lists and explains warning symbols and messages shown on the loader's display.

Control of loader boom, auxiliary hydraulics, and other functions

Explains how to operate boom, bucket, and auxiliary hydraulics using control levers.

Joystick - 8 function

Details the operation of the 8-function joystick for auxiliary hydraulics and boom control.

Smooth drive (option)

Details the smooth drive option for improved ride comfort.

Counterweights

Explains the standard counterweight and its function for stability.

Seat - Seat belt and seat adjustments

Covers seat belt usage and various seat adjustment features.

Lights

Explains the operation of work lights and optional lighting kits.

Cabs (optional extra)

Details the available cab options and their standard/optional equipment.

Cab Safety

Covers safety aspects related to operating the loader with a cab installed.

Operating Instructions

Starting the loader

Step-by-step guide for safely starting the loader engine.

Ignition key

Explains the different positions and functions of the ignition key switch.

Stopping the engine (Safe stopping procedure)

Outlines the correct procedure for safely shutting down the loader engine.

Drive control

Explains the hydrostatic drive system and how to control the loader's movement.

Drive speed range selection switch

Details how to select between speed ranges for optimal performance.

X-lock (Cross lock) and anti slip

Explains the X-lock and anti-slip valve functions for traction control.

Allow the loader to warm up properly

Stresses the importance of warming up the loader before operation.

Steering of the loader

Describes the loader's steering system and safe operation practices.

In case the loader tips over

Provides instructions on what to do if the loader tips over.

Material handling

Covers safe practices for handling materials with the loader.

Handling of heavy loads

Details safe procedures for lifting and transporting heavy loads.

Working with Attachments

Requirements for attachments

Outlines essential safety and compatibility requirements for all attachments.

Coupling the attachments

Step-by-step guide for securely attaching and detaching loader attachments.

Using the auxiliary hydraulics

Explains how to operate attachments using the auxiliary hydraulics system.

Releasing the residual pressure of hydraulic system

Describes the procedure to safely release hydraulic system pressure.

Coupling adapters

Explains the use of various adapters to enhance attachment compatibility.

Storage, Transport, Tie Down Points and Lifting

Storage

Provides guidelines for proper loader storage, including long-term measures.

Lifting of the loader

Details safe procedures and equipment for lifting the loader.

Towing (retrieval of the machine)

Explains limitations and procedures for towing or retrieving the loader.

Service and Maintenance

Safety instructions

Essential safety precautions to follow before performing any service or maintenance.

Daily inspections and periodic service schedule

Outlines routine and periodic maintenance tasks and intervals.

Daily maintenance and inspections

Lists daily and weekly checks required for loader upkeep.

Periodic service and maintenance

Details scheduled maintenance tasks based on operating hours or time.

Engine Diesel Particulate Filter (DPF)

Explains the DPF system and its regeneration process.

Daily and routine maintenance procedures

Covers essential routine maintenance tasks like refueling and checks.

Refueling

Details the safe and correct procedure for refueling the loader.

Check the general condition of the loader

Outlines visual checks for overall loader condition, safety decals, and leaks.

Clean the loader

Provides instructions on cleaning the exterior, interior, and engine compartment.

Add grease to the lubricating points

Explains the importance and procedure for greasing pivot points.

Check the boom, pivot pins, and other metal structures visually

Guides visual inspection of loader structures for damage and wear.

Check tightness of bolts, nuts, and fittings

Details regular checks for bolt, nut, and fitting tightness.

Check wheels

Covers inspection of tyre condition, pressure, and model appropriateness.

Check the attachment and the quick coupling plate

Explains how to check attachment locking pins and coupling plate integrity.

Check engine oil level

Details the procedure for checking and maintaining the correct engine oil level.

Check engine coolant level

Provides instructions for checking the engine coolant level safely.

Check water separator

Explains how to check and drain the water separator in the fuel system.

Check engine air filter element

Guides on checking, cleaning, or replacing the engine air filter element.

Check the battery and its cables, installation, condition, and charge capacity

Covers inspection of the battery, its cables, and securing.

Test drive control and steering

Guides on testing the loader's drive pedals, steering, and braking systems.

Test parking brake

Details how to test the functionality of the parking brake.

Calibrate load sensor

Explains the procedure to calibrate the load sensor after adding/removing counterweights.

Change engine air filter

Explains how to change the engine air filter.

Change engine oil

Details the procedure for changing the engine oil.

Change engine oil filter

Guides on changing the engine oil filter.

Change hydraulic oil

Explains the process for changing the hydraulic oil.

Change hydraulic oil filters

Details how to change the hydraulic oil filters.

Change fuel filters

Guides on changing the fuel filters and priming the system.

Check fuel lines

Covers inspection of fuel lines, tank, and cap for wear or damage.

Measure pressures of hydraulic circuits

Explains the importance and process of measuring hydraulic circuit pressures.

Measure and adjust power control valve

Details checking and adjusting the power control valve for optimal performance.

Check the mounting and operation of drive motors

Details checks for drive motor fastening and functionality.

Check ECU diagnostics (Avant 860i only)

Explains how to check and interpret ECU diagnostic codes.

Check the safety frame, seat, seat belt, lamps, and other safety related equipment

Covers inspection of all safety-critical components and equipment.

Service the hydraulic attachment locking

Details maintenance procedures for the hydraulic attachment locking system.

Check articulation joint

Outlines checks for play and lubrication of the articulation joint.

Electric system & fuses

Covers the loader's electrical system, fuse boxes, and fuse replacement.

Jump start and auxiliary power

Provides instructions for jump-starting the loader and using auxiliary power.

Troubleshoot

Engine does not crank

Lists possible causes and remedies for the engine not cranking.

Engine cranks but does not start, or starts and stops immediately

Identifies issues that prevent the engine from starting or cause it to stall.

Engine overheats

Explains common causes and solutions for engine overheating.

Hydraulic system overheats

Lists causes and solutions for hydraulic system overheating.

The loader does not move even after the parking brake has been released

Troubleshoots why the loader fails to move after releasing the parking brake.

Services Made

Services Made

A log for recording completed service and maintenance operations.

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