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AVANT 220 User Manual

AVANT 220
84 pages
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English
Operator's Manual
2016-
www.avanttecno.com

Table of Contents

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AVANT 220 Specifications

General IconGeneral
BrandAVANT
Model220
CategoryCompact Loader
LanguageEnglish

Summary

Introduction

Foreword

Welcome message and overview of the operator's manual's purpose.

Manual Availability

Intended Use

Operator Qualification

Versions of this Manual

Information on manual updates and potential changes in features or technical details.

Avant Warranty

Safety First

General Safety Instructions

Fundamental safety guidelines for operating the loader safely and preventing accidents.

Overturning Risks

Specific Overturning Hazards

Details on risks related to articulated frame, sudden movements, and overloading.

Falling and Crushing Hazards

Specific Falling and Crushing Hazards

Information on risks from falling objects, persons, and loads.

Operation on Uneven Surfaces

Personal Safety and Protective Equipment

Guidance on wearing appropriate PPE and safety precautions for various work hazards.

Safety Structures and Modifications

ROPS and FOPS Safety

Importance of safety frames (ROPS) and canopies (FOPS) and keeping them installed.

Modifications and Safety

Warnings about unauthorized modifications to the loader and their safety implications.

Electric System and Battery Handling

Working Near Powerlines

Handling Fuel (220/225)

Safety precautions for refueling the gasoline loader, including fire risks.

LPG Fuel Safety

LPG System Safety

Ensuring the safety of the LPG system and recommendations for maintenance.

Handling of LPG Bottles

Proper procedures and safety advice for handling LPG gas bottles.

Description of the Loader

Identification of the Loader

Details on how to identify the loader model, serial number, and engine information.

Main Parts of the Loader

Signs and Decals

Technical Specifications

Dimensions

Key physical dimensions of the loader, including length, width, and height.

Drive Speed and Pulling Force

Specifications for drive speed and pulling force based on tyre type.

General Specifications

Tyres

Wheel Spacers

Information on wheel spacers for stability and their removal.

Wheel Weights (Optional Extra)

Details on optional wheel weights to improve loader stability.

Fuel Requirements

Gasoline Requirements

Specifications for gasoline fuel, including octane rating and approved additives.

LPG Gas Requirements

Requirements for LPG gas, including bottle type, vapor form, and dimensions.

Gas Hose Fittings

Engine Oil Requirements

Recommended engine oil viscosity and API service class.

Auxiliary Hydraulics Oil Flow

Graph showing auxiliary hydraulics output flow at different engine RPM levels.

Tipping Load

Load Diagram

Diagram illustrating tipping loads based on load center of gravity and frame position.

Rated Operating Capacity

Controls of the Loader

Panel Switches

Description of switches located on the loader's control panel.

Footwell Controls

Explanation of controls located in the footwell, including drive pedals.

Parking Brake Lever

Operation and function of the mechanical parking brake.

Dashboard and Indicator Lights

Loader Boom and Hydraulics Controls

Boom and Bucket Control Lever

How to operate the loader boom and bucket using the multi-function lever.

Auxiliary Hydraulics Control Lever

Operation of the auxiliary hydraulics control lever for attachments.

Additional Control Options

Joystick Control

Operation of the optional 6-function joystick for auxiliary hydraulics.

Attachment Switch Pack

Control of attachment electric functions via optional switch pack.

Hand Throttle Lever

Function of the hand throttle lever for engine speed control.

Engine Compartment

Battery Disconnect Switch

Location and function of the battery disconnect switch.

Trailer Coupling

Description of the trailer coupling for towing light trailers.

Optional Equipment

Rear Auxiliary Hydraulics Outlet

Details on the optional double-acting extra hydraulic outlet at the rear.

Engine Heater

Information on the optional engine heater for cold starts.

Electric 12 V Outlet

Usage of the 12V outlet for powering attachment electric features.

Spark Arrestor

Information on the optional spark arrestor for exhaust emissions.

Seat and Seat Belt Adjustments

Seat Adjustments

How to adjust seat position, armrest angle, and suspension for comfort.

Seat Heater

Operation of the electric seat heater and its indicator light.

Lights

Work Lights and Headlights

Control of standard work lights and optional road headlights.

Warning Beacon and Light Control

Operation of optional warning beacon and light control switch.

Cab L (Optional Extra)

Windscreen Washer and Wiper

Operation of the windscreen washer and wiper system in the cab.

Cab Safety

Safety precautions for operating the loader with Cab L, including visibility.

Operating Instructions

Starting the Engine

Ignition Key

Procedure for using the ignition key to start the engine.

LPG Bottle Operation

How to open and close the LPG bottle valve before starting.

Stopping the Engine

Safe Stopping Procedure

Steps for safely shutting down the loader engine.

LPG System Emptying

Procedure to empty the LPG fuel system before maintenance.

Drive Control

Principle of Operation

Explanation of the hydrostatic drive system and pedal operation.

Drive Pedals

Detailed operation of the drive pedals for forward and backward movement.

Drive Release and Anti-Slip

Information on the drive release system and optional anti-slip valve.

LPG in Cold Environment

Steering of the Machine

In Case the Machine Tips Over

Procedure and safety advice for when the machine tips over.

Material Handling

Handling of Heavy Loads

Guidelines for safely handling heavy loads and attachments.

Refuelling (220/225)

Replacing a Gas Bottle (225LPG)

Transporting and Tie-Down Points

Towing

Instructions and precautions for towing the loader.

Lifting

Procedure for safely lifting the loader using appropriate equipment.

Storage

Engine Storage

Steps to prepare the engine for long-term storage.

LPG Gas Storage

Safety guidelines for storing LPG gas bottles.

Working with Attachments

Attachment Requirements

Ensuring attachments meet safety standards and are compatible with the loader.

Manuals of Attachments

Importance of reading attachment operator's manuals for safe use.

Coupling Attachments

Coupling Adapters

Coupling Hydraulic Hoses

Using Auxiliary Hydraulics

Releasing Hydraulic Pressure

Rear Auxiliary Hydraulics Coupling

Connecting and disconnecting rear auxiliary hydraulics couplings.

Service and Maintenance

Safety Instructions

General safety rules before performing any service or maintenance operation.

Safe Handling of Hydraulic Components

Precautions for handling pressurized hydraulic systems and components.

Hydraulic System Maintenance

Falling Load Hazard

Risk of crushing due to falling loads and securing the boom.

Environmental Considerations

Guidelines for managing machine fluids and environmental protection.

Installing Service Support and Frame Lock

Boom Service Support

Procedure for installing the boom service support for maintenance.

Frame Lock

How to install and use the frame lock for articulated frame stability.

Daily Inspections

Maintenance Schedule

Loader Maintenance

Cleaning of the Machine

Importance of cleaning the loader for appearance and performance.

Greasing of the Machine

Location of grease points and importance of greasing for wear prevention.

Component Checks

Tyre Pressure Check

Procedure for checking and verifying tyre pressure.

Bolt and Fitting Tightness

Checking and tightening of bolts, nuts, and hydraulic fittings.

Battery Check

Safety instructions and procedure for checking the battery.

Hydraulic Oil Maintenance

Hydraulic Oil Level and Change

How to check and change hydraulic oil, including type and capacity.

Hydraulic Oil Filters

Information on changing the hydraulic oil return filter.

Hydraulic System Pressure Checks

Adjusting Hydraulic Pressure

Procedure for adjusting hydraulic system pressure settings.

Engine Maintenance

Air Filter Element

Procedure for cleaning and replacing the air filter element.

Engine Oil Level and Change

Checking engine oil level and performing oil changes.

Engine Oil Filter and Fuel Filters

Engine Oil Filter

Location and replacement procedure for the engine oil filter.

Fuel Filters

Information on fuel filters for gasoline and LPG systems.

Engine Cooling and Drive Belt

Cooling Fan and Drive Belt Checks

Checking and cleaning the engine cooling fan and drive belt tension.

Filter List

List of available filter kits and part numbers for service.

Fuel System - Gasoline

Fuel System - LPG

LPG System Maintenance and Leak Checks

Maintenance of the LPG system and procedures for checking gas leaks.

Engine Malfunction Indicator Light

Diagnostics Fault Codes

How to read and interpret fault codes indicated by the MIL light.

Electric System & Fuses

Information on fuse boxes and troubleshooting electric malfunctions.

Electrical System Details

Engine Fuses

Location and function of the engine main fuse.

Jump Start and Auxiliary Power

Procedures for jump starting the engine and using auxiliary power.

Troubleshooting

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