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Avery Berkel CX20 SERIES User Manual

Avery Berkel CX20 SERIES
353 pages
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CX20, CX30 AND CX34 SERIES
RETAIL SCALES
CX30 TK
CX30
CX34
CX20W
CX9/A702
CX20
76101–452 Issue 2/02.03.95

Table of Contents

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Avery Berkel CX20 SERIES Specifications

General IconGeneral
ModelCX20 SERIES
DisplayLCD
InterfaceRS-232
Protection RatingIP65
Readability5g (15kg)
Power SupplyAC adapter
MaterialStainless steel

Summary

SERVICE MANUAL

About This Manual

General information about the manual's purpose and usage.

Amendment Sheet

Records amendments made to the manual.

Abbreviations

Lists and defines technical terms and acronyms used in the manual.

Overview

SAFETY WARNINGS

Critical safety precautions to prevent injury or damage during operation and servicing.

SERVICE PRECAUTIONS

Guidelines and procedures to follow for safe and effective servicing.

PUBLICATION NOTES

Information regarding user handbooks and notation used in the publication.

THE CX20, CX30 AND CX34 SERIES OF SCALES

Overview of the different models within the CX20, CX30, and CX34 series of scales.

Section 1 Introduction

1.1 General

Provides a general overview of the CX20, CX30, and CX34 series scales and their features.

1.2 General Data

Details specifications such as power requirements, scale range, and dimensions for the scale models.

Section 2 General and Technical

2.1 Mechanical Description

Describes the physical construction and components of the CX20/CX30, CX20 W/CX9/A702, and CX34 units.

2.2 Electrical Description

Explains the electrical system, power flow, and data processing within the scales.

2.3 Networking

Details how the units can be networked as Master or Slave devices.

2.4 Built–in Test Equipment

Outlines the diagnostic software and routines available for testing machine functions.

Section 3 Disassembly and Assembly

3.1 Introduction

Introduces the procedures for disassembling and assembling the machines.

3.2 Servicing the CX20/CX30

Step-by-step instructions for disassembling and servicing the CX20 and CX30 models.

3.3 Servicing the CX20 W and CX9/A702

Procedures for disassembling and servicing the CX20 W and CX9/A702 models.

3.4 Servicing the CX34

Instructions for disassembling and servicing the CX34 model.

Section 4 Installation (CX20 W)

4.1 Introduction

Details the installation procedure for the CX20 W and CX/A702 machines with wrapping systems.

4.2 Installation

Provides a step-by-step guide for installing the CX20 W and associated components.

4.2.1 Approvals and stamping

Covers the EC approval certificates and definitions related to non-automatic weighing instruments.

Section 5 Setting Up Procedures

5.1 Introduction

Explains the purpose of setting up procedures performed in Service Mode.

5.2 Service mode

Details how to enter and utilize the Service Mode for machine configuration and servicing.

5.3 Configuration (Menu Option)

Describes how to configure machine settings via the menu option.

5.4 Calibration (Menu Option)

Explains the procedure for calibrating the machine using the menu option.

5.5 Clear Memory (Menu Option)

Outlines how to clear and re-initialize the machine's memory.

5.6 Format Memory (Menu Option)

Describes the RAM check procedure and how format memory works.

5.7 Test Weight (Menu Option)

Details the procedure for checking machine calibration using a known weight.

5.8 Test Diagnostics (Menu Option)

Refers to Section 8 for detailed test procedures.

5.9 SAC Number (Menu Option)

Explains how to change the Service Access Code (SAC) number.

5.10 Print Density (Menu Option)

Describes how to adjust the printing density on the thermal paper.

5.11 Label Formats (Menu Option)

Explains how to create and manage label formats, available on LS machines.

Section 6 Configuration

6.1 Introduction

Explains the purpose of machine configuration for customer requirements and network systems.

6.2 Configuration procedure

Details the process of configuring the machine, including system configuration and country override.

6.2.1 Configuring the machine

Step-by-step guide on how to input configuration codes for the machine and system.

6.2.2 Configuration Option Tables

Provides tables listing various configuration options for machine settings.

Section 7 Calibration and Adjustments

7.1 Introduction

Explains that calibration data is stored in EEPROM and covers span, zero, and linearity settings.

7.2 Adjustment of Overload Stops (CX20/CX30)

Details how to adjust asymmetric overload stops on CX20 and CX30 models.

7.3 Adjustment of Overload Stops (CX9/A702)

States that central overload stops are factory set and require no adjustment.

7.4 Adjustment of Overload Stops (CX34)

Notes that overload stops on the CX34 are factory set and require no adjustment.

7.5 Calibration

Provides a step-by-step procedure for calibrating the unit using service mode.

Section 8 Testing

8.1 Introduction

Explains the unit's self-test at power-up and available diagnostic testing.

8.2 Date/time Entry (Menu Option)

Describes how to set or change the date and time on the machine.

8.3 Scale Test (Menu Option)

Details various tests available within the SCALE TEST menu for checking scale functions.

8.4 System Load Test (Menu Option)

Explains how to simulate normal operations to check communication and performance.

Section 9 Label Formats

9.1 Introduction

Introduces the LABEL FORMATS menu for creating and editing label formats according to customer requirements.

9.2 Labels

Covers the types of label formats available, including pre-programmed and flexible options.

9.3 Creating a New Label Format

Outlines the three stages for creating a new label format: design, co-ordinates, and programming.

9.4 Edit Format (Menu Option)

Explains how to program new label formats or edit existing ones.

9.5 Clear Format (Menu Option)

Describes how to clear pre-programmed field data in label formats, setting them to default.

9.6 Copy Format (Menu Option)

Allows copying an existing label format to a new format number.

9.7 Print Format (Menu Option)

Prints the selected label format showing boxes for fields and their codes.

Section 10 Error Messages

10.1 Commodity Display Error Messages

Lists and explains error messages displayed on the commodity display and their meanings.

10.2 TEST REPORT Error Number

Describes how error numbers appear on the TEST REPORT indicating software or system failures.

Section 11 Main PCB

11.1 Description

Details the functions of the main PCB, including circuitry for operation and peripheral connections.

11.2 Servicing

Provides instructions for removing and fitting the main PCB for CX20/CX30, CX20 W, and CX34 models.

Section 12 Display (CX20)

12.1 Description

Describes the two displays used on the CX20 unit and their characteristics.

12.2 Testing

Explains how displays are check-scanned during boot-up to verify segment and driver functionality.

12.3 Servicing

Provides procedures for removing and fitting integral and tower-mounted display PCBs.

Section 13 Display (CX30/CX34)

13.1 Description

Describes the displays used on CX30/CX34 machines, including their mounting and components.

13.2 Testing

Explains how displays are check-scanned during power-up to verify segments and drivers.

13.3 Configuration Data

Mentions switch settings and LED allocation for display PCBs, with a caution against adjusting powered up.

13.4 Servicing

Provides procedures for removing and fitting display PCBs and assemblies for CX30 and CX34 models.

Section 14 Keyboard

14.1 Description

Details the tactile keyboard types and their connection to the main PCB.

14.2 Testing

Explains that the keyboard is check-scanned during power-up.

14.3 Servicing

Provides procedures for removing and fitting keyboards for CX20/CX30 and CX34 models.

Section 15 CX30 TK Machine

15.1 General

Describes the CX30 TK machine as a customer self-service, label-only unit with large keyboards.

15.2 Mechanical Description

Details the mechanical components of the CX30 TK keyboard assembly and controller.

15.3 Electrical Description

Explains the electrical setup of the keyboard controller PCB and its interface.

15.4 Keyboard Controller PCB

Details the functions and specifications of the keyboard controller PCB.

15.5 Servicing

Provides step-by-step instructions for servicing the keyboard assembly and controller PCB.

Section 16 Power Supply Unit

16.1 Description

Explains the function of the power supply unit in transforming and smoothing mains electricity to lower-voltage outputs.

16.2 Servicing

Details procedures for accessing and servicing the power supply unit, including fuse replacement.

16.2.1 Gaining access to the power supply unit (CX20/CX30)

Step-by-step guide to access the power supply unit for testing or replacement in CX20/CX30 models.

16.2.2 Gaining access to the power supply unit (CX34)

Step-by-step guide to access the power supply unit for testing or replacement in CX34 models.

16.2.3 Replacing a fuse

Instructions on how to safely isolate and replace a fuse in the power supply unit.

Section 17 Transducer

17.1 Description

Describes the transducer assembly for CX20/CX30 and CX34 models, including its components and function.

17.2 Testing

States that the transducer must be tested as part of the unit, not as a separate part.

17.3 A/D PCB

Explains the role of the A/D PCB in converting analogue signals from the transducer to digital form.

17.4 Servicing

Provides procedures for removing and fitting the transducer for CX20/CX30 and CX34 models.

Section 18 CX9/A702 Remote Weighing Platform

18.1 Description

Describes the CX9/A702 platform's use with ULMA wrapping machines and its components.

18.2 Specifications

Lists the operating and storage specifications for the CX9/A702 platform.

18.3 Servicing

Details procedures for removing and fitting the transducer and cross assembly using special tools.

Section 19 Receipt Printer

19.1 Description

Describes the complete printer unit, its components, and how it prints receipts.

19.2 Test and Adjustment

Explains how to test the printer and adjust stepper motor current.

19.3 Servicing

Provides procedures for removing, fitting, cleaning, and changing parts of the printer.

Section 20 Label and Receipt Printer

20.1 Description

Describes the versatile printer capable of printing thermal tickets and self-adhesive labels.

20.2 Test and Adjustment

Explains printer scanning at power-up and stepper motor current adjustment.

20.3 Servicing

Details procedures for removing, fitting, cleaning, and changing components of the label and receipt printer.

Section 21 Networking

21.1 Networking

Explains how CX20/CX30/CX34 machines can be networked as Master or Slave units.

21.1.1 Network cabling

Provides details on network conductor cabling types and colour coding.

Section 22 Communications Controller

22.1 Description

Describes the optional communications controller PCB and its role in system communication and data storage.

22.2 Network Connections

Details network connections for Master and Slave units when using a communications controller.

22.3 Comms PCB – Main Components

Identifies the main components on the Comms PCB, including integrated circuits, links, and connectors.

22.4 Servicing

Refers to external documentation for servicing the C918 external comms controller unit.

Section 23 RS232 Interface PCB (CX20 W)

23.1 General

Describes the RS232 interface PCB's function for communication with wrapping machines and printers.

23.2 Circuit Description

Explains the RS232 interface circuit, including DCU channel multiplexing and wrapper control signals.

23.3 Servicing

Provides instructions for replacing the RS232 interface PCB on the CX20 W.

Section 24 Wiring Interconnections

24.1 CX20/CX30

Shows connector pin details on the main PCB for CX20/CX30 models.

24.2 CX20 W

Illustrates PCB interconnection diagrams for the CX20 W model.

Section 25 Appendices

25.1 Configuration Option Tables for Old Software

Provides configuration option tables for software prior to Phase 1.3 release.

25.2 Label Formatting

Explains label formatting, including calculating offsets and field data.

PL – Parts List

Figure PL.1 ITEMS – CX20 Series

Exploded view and parts list for the CX20 series components.

Figure PL.2 ITEMS – CX20 W

Exploded view and parts list for the CX20 W model components.

Figure PL.3 ITEMS – CX30 Series

Exploded view and parts list for the CX30 series components.

Figure PL.7 ITEMS – Head–up Display Assembly (CX30 TK – Column Mounted Version)

Exploded view and parts list for the CX30 TK head-up display assembly.

Figure PL.8 Column and Keyboard Support (CX30 TK – Column Mounted Version)

Exploded view and parts list for the CX30 TK column and keyboard support.

Figure PL.9 Keyboard Assembly (CX30 TK – Column Mounted Version)

Exploded view and parts list for the CX30 TK keyboard assembly.

Figure PL.10 ITEMS – CX9/A702

Exploded view and parts list for the CX9/A702 remote weighing platform.

Addendum A — Phase 1.4 and CX34 Parts List

A.1 Introduction

Introduces the addendum covering Phase 1.4 upgrade and CX34 parts list.

A.2 Print Density (Menu Option)

Details new print head resolutions and density settings for Rohm and Axiohm printers.

A.3 Configuration Option Tables

Provides configuration option tables for machines with Phase 1.3 software and earlier.

A.4 Label formatting

Mentions new label fields and fonts available with the new high-resolution printers.

A.5 Error messages

Refers to Section 10 for error messages, highlighting new ones like AUDIT 90% FULL.

A.6 Main PCB and wiring interconnections

Refers to Sections 11 and 24 for main PCB details and wiring, noting addition of PL22.

A.7 Parts List

Lists part numbers for the Main PCB and specific printers.

A.8 Parts list for the CX34 hanging scale

Provides a parts list for the main assembly and components of the CX34 hanging scale.

Addendum B — Phase 1.5/1.5.3 and New Main PCB

B.1 Introduction

Introduces the addendum covering Phase 1.5 software upgrade and new main PCB details.

B.2 Configuration Options

Presents configuration option tables reflecting Phase 1.5 software.

B.3 Test report

Notes that test reports now show both comms controllers.

B.4 Nutritional labels

Discusses printing nutritional labels with wrappers and potential issues.

B.5 ADF printer

Mentions changes to continuous paper mode and the "REMOVE WEIGHT" display for ADF printers.

B.6 Printers

Explains printer selection logic and increased communications timeout for high-resolution printers.

B.7 Wrappers

Describes changes to the LAST PACK signal transmission affecting ULMA wrappers.

B.8 Comms PCB – Link LK7

Specifies the correct jumper setting for Link LK7 on the Comms PCB.

B.9 Main PCB

Details the new main PCB part number and its compatibility.

B.10 Barcode Scanner

Notes the requirement to enable the barcode scanner option and create formats.

B.11 Euro currency

Covers enabling euro price printing, assigning euro keys, and euro conversion procedures.

B.12 Firmware numbers

Provides tables listing firmware numbers for main cores and by country.

Addendum C Devlin Column TK Keyboard

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