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Avery Weigh-Tronix ZM510 Service Manual

Avery Weigh-Tronix ZM510
132 pages
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AWT35-501664
Issue AB
ZM510
Indicator
Service Manual
original instructions
AMERICAS
CONFIDENTIAL

Table of Contents

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Avery Weigh-Tronix ZM510 Specifications

General IconGeneral
BrandAvery Weigh-Tronix
ModelZM510
CategoryAccessories
LanguageEnglish

Summary

General Information and Warnings

Installation

Covers the procedures for installing the ZM510 indicator, including torque specifications and grounding.

Safe Handling of Equipment with Batteries

Provides essential safety guidelines for handling and replacing batteries in the indicator.

Routine Maintenance

Outlines the necessary steps for regular maintenance to ensure proper operation and longevity of the device.

Introduction

Front Panel Keys

Details the function and operation of each key on the ZM510 indicator's front panel for user interaction.

Introduction to the Menus

Menu Navigation

Explains the methods and keys used to navigate through the indicator's menu system effectively.

User Level Menu

User Menu

Describes functions for setting time, date, Site ID, checking seal status, and viewing archive information.

About Menu

Provides access to information about the indicator's software, firmware, serial number, and installed options.

Diagnostics Menu

Scale

Allows viewing of scale values, including A to D counts and mV/V output for diagnostic purposes.

Ports

Enables testing of serial ports (1-3) and the USB port for communication functionality.

Inputs

Verifies the proper functioning of external switches connected to the indicator's input ports.

Outputs

Checks if external relays or lights connected to the indicator's outputs are wired correctly and functioning.

ADMIN Menu

Calibrate

Guides through the procedures for calibrating the scale, including zero, span, and linearity adjustments.

Scale menu

Covers configuration of scale parameters like capacity, division size, units, stability, and filtering.

System menu

Allows configuration of system parameters such as site defaults, display modes, button functions, and update settings.

Ports menu

Details the configuration of communication ports (Serial, Ethernet) and protocols for connecting external devices.

Options

Covers the enabling and configuration of various optional cards that can be installed in the indicator.

Communication Port Protocols

SMA Protocol

Explains the Scale Manufacturers Association (SMA) protocol, including commands and responses for scale communication.

PLC Configuration information

Provides information on configuring the indicator for communication with Programmable Logic Controllers (PLCs).

Option Cards

Switch S1 settings

Details the settings for the S1 switch banks on option cards for proper operation.

Analog output card

Describes the analog output card, its specifications, and jumper settings for proportional weight output.

Printed Reports

Configuration report

Shows an example of a report detailing the indicator's configuration settings and parameters.

Calibration report

Displays an example of a report generated after the scale calibration procedure.

Audit report

Presents an example of an audit log report, showing changes made to parameters over time.

Print Formatting

Print Format Editor

Explains how to create and customize print formats by inserting characters, tokens, and variables.

Editing an existing print string

Provides step-by-step instructions on how to modify existing print strings, including inserting and deleting characters.

Inserting tokens, etc.

Details how to add dynamic data like tokens and variables to print strings for customized output.

Print Tokens, Parameters and Default Print Formats

Firmware tokens

Lists and explains firmware tokens used for generating print data, including their parameters and available values.

Network tokens

Provides a reference for network tokens used in PLC and network communication, detailing their data types and usage.

ZM510 Menus

ZM510 Menus Overview

A graphical overview of the ZM510 indicator's menu structure, showing navigation paths for Admin, Setup, User, and Audit functions.

Technical Illustrations

Exploded drawing

Provides a visual breakdown of the ZM510 indicator's components for identification and assembly reference.

Parts Kits

Lists available parts kits for the ZM510 indicator, facilitating the ordering of necessary components.

System block diagram

Illustrates the ZM510 indicator's system architecture, showing connections between the main PCB, display, keypad, and modules.

ZM Remote Inputs and Outputs, Opto-22 Module Application Notes

Offers guidance on interfacing remote inputs and outputs using Opto-22 modules with the ZM indicator.

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