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BAC FXV-0806-12D Series User Manual

BAC FXV-0806-12D Series
47 pages
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OPERATION & MAINTENANCE MANUAL
FXV and FXV3 Closed Circuit Cooling Tower
CXVB and CXVT Evaporative Condenser
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BAC FXV-0806-12D Series Specifications

General IconGeneral
ModelFXV-0806-12D
Cooling Capacity8.0 kW
RefrigerantR410A
SeriesFXV-0806-12D
Power Supply220-240V, 50Hz

Summary

Unit Operation and Storage

Start-Up Procedure

Procedure for initiating unit operation after a period of inactivity or seasonal change.

Extended Shutdown

Steps for safely shutting down the unit for periods longer than three days.

Prolonged Outdoor Storage

Procedures for storing the unit outdoors for extended periods before or after installation.

Detailed Component Maintenance Procedures

Cold Water Basin

Details on maintaining the cold water basin, including water levels and cleaning.

Fan

Inspection and maintenance procedures for the unit's fan system, including blades and rotation.

Fan Drive System

Maintenance requirements for belt drives, including tension and alignment checks.

Fan Shaft Bearings

Procedures for inspecting and lubricating fan shaft bearings with compatible greases.

Heat Transfer Section

Inspection and maintenance of the coil surface and fill/drift eliminator.

Water Distribution System

Procedures for inspecting and cleaning the spray nozzles and distribution system.

Water Level Control

Operation and maintenance of mechanical and optional electric water level controls.

Corrosion Protection

Water Treatment

Importance of water treatment for safe operation and longevity of cooling equipment.

Corrosion and Scale Control

Guidelines for controlling corrosion and scale through water chemistry and bleed/blowdown.

Chemical Treatment Requirements

Requirements for chemical treatment programs, ensuring compatibility with materials.

Passivation

Special measures for passivating galvanized steel surfaces to provide maximum corrosion protection.

Biological Control

Methods for controlling algae, slime, and microorganisms to prevent corrosion and health risks.

Long Term Care of Stainless Steel

Procedures for cleaning and maintaining stainless steel surfaces to preserve corrosion resistance.

System Cleaning

Procedures for cleaning condenser water systems and coils for FXV/FXV3 and CXVB/CXVT models.

Bleed Rate

Bleed Rate Calculations

Formula and example for calculating the bleed rate to control dissolved solids concentration.

Cold Weather Operation

Inspection and Maintenance

Procedures for operating and maintaining units in subfreezing ambient temperatures.

Fan Section Icing Protection

Methods to prevent fan section icing, including temperature setting and fan control.

Fan Control

Strategies for controlling fan operation to prevent icing, including VFDs and fan cycling.

Dry Operation

Method of preventing icing by operating the unit without water in the basin.

Basin Water and Internal Piping Freeze Protection

Methods to protect the basin and piping from freezing during cold weather shutdowns.

Coil Freeze Protection

Recommended solutions and operating conditions to prevent coil freeze-up.

Operation Considerations for Accessories

Basin Heater (Optional)

Operation and annual inspection of optional electric immersion heaters for the cold water basin.

Stand Alone BAC Heater Control Panel (Optional)

Operation and annual inspection of the control panel for basin heaters.

Vibration Cutout Switch (VCOS)

Testing and adjustment procedures for mechanical and electronic vibration cutout switches.

Fan Control

Independent Fan Control (Optional)

Procedures for controlling fans independently, including VFD and staging options.

Variable Frequency Drive Operation

Guidelines for operating units with VFDs, including motor requirements and resonance.

Resonant Speed Identification Procedure

Procedure to identify and lock out resonant speed ranges to prevent damage.

Installation Instructions for Field Connections

Supplies Provided by BAC

List of supplies provided by BAC for installing field connections.

Recommended Supplies Provided by Others

List of recommended supplies from third parties for field connections.

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