Badland APEX 12000 User Manual

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Owner’s Manual & Safety Instructions
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2022 by Harbor Freight Tools
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No portion of this manual or any artwork contained herein may be reproduced in
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Diagrams within this manual may not be drawn proportionally. Due to continuing
improvements, actual product may differ slightly from the product described herein.
Tools required for assembly and service may not be included.
Read this material before using this product.
Failure to do so can result in serious injury.
SAVE THIS MANUAL.

Badland APEX 12000 Specifications

General

Motor	6.0 HP series wound
Gear Train	3-stage planetary
Gear Ratio	218:1
Clutch	Sliding ring gear
Fairlead	Roller
Rated Line Pull	12, 000 lb
Control	Remote switch, 12 ft (3.7m) lead
Brake	Automatic in-the-drum
Drum Size	2.5 in (63.5 mm) diameter x 8.8 in (224 mm) length
Cable	3/8 in (9.5 mm)
Battery Requirements	650 CCA minimum
Mounting Pattern	10.0 in x 4.5 in

Summary

Understanding Safety Symbols

Hazard Level Indicators

Defines DANGER, WARNING, CAUTION, and NOTICE symbols for hazard communication.

Critical Safety Information

Installation Safety Precautions

Essential safety rules to follow during winch installation, including PPE and workspace preparation.

General Safety Warnings

Overarching safety advice emphasizing operator responsibility, common sense, and avoiding hazards.

Service Safety Precautions

Maintenance Safety Guidelines

Procedures for safe inspection, maintenance, and cleaning, including power disconnection.

Winch Mounting Procedures

Winch Installation Guide

Detailed steps and torque specifications for securely mounting the winch onto a vehicle.

Fairlead Installation Guide

Instructions and torque specifications for correctly mounting the fairlead to guide the rope.

Control Box Relocation

Wiring the Winch System

Terminal Box and Power Cable Connections

Steps for connecting power cables and the terminal box to the winch motor.

Control Box Wiring Connections

Final Wiring Connections

Battery and Disconnect Switch Wiring

Attaching power cables to the battery and disconnect switch for safe operation.

Remote Control and Testing

Disconnect Switch Usage

Remote Control Operation

Wired Remote Control

Wireless Remote Control

Winch Maintenance

Troubleshooting Common Issues

Motor Overheating

Motor Not Turning On

Lists potential causes from connections to defective components, with corrective actions.

Drum Not Turning