Badland ZXR 12000 User Manual

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Owner’s Manual & Safety Instructions
Save This Manual Keep this manual for the safety warnings and precautions, assembly,
operating, inspection, maintenance and cleaning procedures. Write the product’s serial number in the
back of the manual near the assembly diagram (or month and year of purchase if product has no number).
Keep this manual and the receipt in a safe and dry place for future reference. 18g
When unpacking, make sure that the product is intact
and undamaged. If any parts are missing or broken,
please call 1-888-866-5797 as soon as possible.
Copyright
©
2017 by Harbor Freight Tools
®
. All rights reserved.
No portion of this manual or any artwork contained herein may be reproduced in
any shape or form without the express written consent of Harbor Freight Tools.
Diagrams within this manual may not be drawn proportionally. Due to continuing
improvements, actual product may differ slightly from the product described herein.
Tools required for assembly an d se rv ic e may n ot b e in cl uded.
Read this material before using this product.
Failure to do so can result in serious injury.
SAVE THIS MANUAL.

Badland ZXR 12000 Specifications

General

Maximum Load Capacity	12000 lbs
Motor Type	Series Wound
Rated Line Pull	12000 lbs
Cable Diameter	3/8 in
Fairlead	Roller
Rope Type	Wire Rope
Rope Diameter	3/8 in
Voltage	12V

Summary

Owner's Manual & Safety Instructions

Save This Manual

Keep manual for future reference and safety.

Product Identification

BADLAND ZXR12000 TRUCK/SUV WINCH.

General Safety Warnings

Crucial safety notices before product use.

Specifications

Detailed Product Specifications

Comprehensive list of technical parameters and features.

Warning Symbols and Definitions

Safety Alert Symbols

Definitions of DANGER, WARNING, CAUTION, NOTICE symbols.

Hazard Icons and Meanings

Explains specific hazard symbols used throughout the manual.

Important Safety Information

Installation Safety Precautions

Essential safety steps and considerations before installation.

Operation Precautions

Safe Winching Practices

Key guidelines and warnings for safe winch operation.

Winching Techniques and Safety

Winching Angles and Anchoring

Guidance on proper setup, angles, and anchor points.

Service Precautions

Maintenance Safety Procedures

Safety measures to follow during winch inspection and servicing.

Installation and Setup

Mounting the Winch and Solenoid

Step-by-step instructions for physically installing the winch and solenoid.

Wiring and Wire Rope Preparation

Electrical Wiring Guide

Instructions for connecting the winch's electrical components.

Wire Rope Setup

Procedures for preparing and coiling the wire rope.

Operation Guide

Basic Winching Steps

Core procedures for operating the winch, including clutch and hook attachment.

Advanced Operation

Double Line Rigging

Technique for increased efficiency and safety using a pulley system.

Pendant Controller Connection

Instructions on how to connect the remote pendant controller.

Operation Controls and Usage

Pendant Control Operation

Detailed steps for using the remote pendant control.

Winching Angles and Duty Cycle

Important considerations for winching angles and intermittent use.

Maintenance and Servicing

Duty Cycle Explained

Understanding the winch's usage limitations and rest periods.

Cleaning and Wire Rope Care

Procedures for cleaning, lubrication, and wire rope maintenance.

Troubleshooting

Problem Diagnosis and Solutions

Guide to identifying and resolving common winch issues.

Parts List and Diagram

Component Identification

Visual guide and list of all parts included with the winch.

Limited 90 Day Warranty

Warranty Terms and Conditions

Details regarding the product's limited warranty coverage.