Badland ZXR 5000 User Manual

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Owner’s Manual & Safety Instructions
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2022 by Harbor Freight Tools
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. All rights reserved.
No portion of this manual or any artwork contained herein may be reproduced in
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Diagrams within this manual may not be drawn proportionally. Due to continuing
improvements, actual product may differ slightly from the product described herein.
Tools required for assembly and service may not be included.
Read this material before using this product.
Failure to do so can result in serious injury.
SAVE THIS MANUAL.

Badland ZXR 5000 Specifications

General

Maximum Single-Line Pulling Force	5000 lbs
Cable Diameter	3/16 in
Fairlead Type	Roller
Gear Train	3-Stage Planetary
Cable Length	50 ft
Remote Control	12V Wireless Remote
Battery Leads	6 ft

Summary

Specifications

Warning Symbols and Definitions

Important Safety Information

General safety advice, emphasizing common sense and operator responsibility.

Operation Precautions

Service Precautions

Installation and Setup

Mounting the Winch

Procedure for securely attaching the winch to a mounting surface.

Mounting Winch Components

Steps for installing solenoid, controller, and socket lead.

Wiring the Winch

Preparing the Wire Rope

Coiling and tensioning the wire rope for safe operation.

Winch Operation

Clutch Operation

How to engage and disengage the winch clutch for freespooling.

Basic Operation

Fundamental steps for using the winch to pull a load.

Double Line Rigging

Duty Cycle and Usage Limits

Maintenance and Servicing

Cleaning, Maintenance, and Lubrication

Procedures for cleaning, lubricating, and general maintenance.

Wire Rope Replacement

Steps for safely replacing the winch wire rope.

Troubleshooting Guide

Parts List and Assembly Diagram

Limited 90 Day Warranty