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Baileigh Industrial BR-22 User Manual

Baileigh Industrial BR-22
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OPERATOR’S MANUAL
METAL BEAD ROLLER
MODEL: BR-22
© 2013 Baileigh Industrial, Inc.
REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL, INC.
IS PROHIBITED. Baileigh Industrial, Inc. does not assume and hereby disclaims any liability for any damage or loss
caused by an omission or error in this Operator’s Manual, resulting from accident, negligence, or other occurence.
Rev. 3/2013
Baileigh Industrial, Inc.
P.O. Box 531
Manitowoc, WI 54221-0531
Phone: 920.684.4990
Fax: 920.684.3944
sales@baileighindustrial.com
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Baileigh Industrial BR-22 Specifications

General IconGeneral
Bending Length22 inches
Finger Widths1 inch, 2 inches
Maximum Roll Width22 inches
Roller Diameter2 inches
Roller MaterialSteel
Maximum Box Depth6 inches

Summary

Thank You and Warranty Information

Inspection and Acceptance

Buyer's inspection policy, RGA requirement for returns, and restocking fees.

Limited Warranty Details

12-month warranty, notice requirements, exclusions, and liability limitations.

Legal Clauses and Support

Force Majeure and Installation

Seller's responsibility for delays, buyer's installation duties, and indemnification.

Governing Law and Return Policy

Governing law (Wisconsin) and summary of the return policy terms.

Customer Service and Technical Support

Contact information for technical and sales support.

Introduction and General Guidance

Machine Overview and Technical Support

Quality of components, machine reliability, and contacting technical staff.

Receiving, Inspection, and Handling

Unpacking, visual inspection, damage reporting, and handling precautions.

Operational Advice

Use original parts, avoid overloading, and prevent unauthorized modifications.

Safety Instructions

Understanding Safety Signals

Explanation of the safety alert symbol and signal words (DANGER, WARNING, CAUTION).

Specific Safety Precautions

Eye Protection

Requirement to wear safety glasses or suitable eye protection.

Crush Hazard Awareness

Warning about moving parts and keeping hands clear.

Hearing Protection

Importance of wearing hearing protection against loud noise.

Safety Precautions

General Safety Advice and Warnings

Use common sense, caution, personal safety responsibility, and general warnings.

Additional Safety Precautions

Alertness, Checks, and Environment

Stay alert, check parts, observe conditions, and keep work area clear.

Prohibited Actions and Visitors

Rules regarding alcohol/drugs, and keeping visitors away from work area.

Unpacking and Contents Check

Technical Specifications

Technical Support Contact

Assembly and Installation

Mounting Base and Machine Body

Instructions for mounting the base to a workbench and the machine body to the base.

Handle Assembly

Steps for mounting the crank handle and adjusting handle assemblies.

Machine Cleaning Procedure

Guidance on removing protective coating and cleaning the machine.

Operation

Operation Safety Precautions

Mandatory safety gear and keeping hands clear of the die area during operation.

Selecting and Installing Dies

Procedure for selecting, placing, and securing die sets onto shafts.

Adjusting Dies and Stop Gauges

Adjusting upper die position, horizontal position, and stop gauges for forming.

Forming Process Steps

Inserting metal, rotating crank, checking workpiece, and fine-tuning adjustments.

Material Selection

Material Handling and Processing

Customer determination of material hazards, keeping materials clean and dry.

Material Equivalency Chart

Chart showing equivalency for various metals and their maximum thicknesses.

Die Set Profiles

Illustrations of profiles for turning, burring, wiring, ogee bead, and crimping dies.

Lubrication and Maintenance

Daily and Monthly Maintenance Checks

Checking for unsafe conditions, tightening fasteners, lubricating components.

Rust Prevention and Lubrication Points

Applying rust inhibitor, oiling iron surfaces, greasing adjusting block and shaft fittings.

Troubleshooting Chart

Dies Cutting Through Metal

Symptom: Dies cut through metal. Cause: Dies too close. Action: Adjust die position.

Incorrect Form Formation

Symptom: Dies do not make form correctly. Causes and actions for adjustment.

Difficult Crank Arm Movement

Symptom: Crank arm difficult to turn. Causes and actions for block or lubrication.

Parts Identification Drawing

Parts Identification List

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