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Baileigh Industrial BB-12010H - User Manual

Baileigh Industrial BB-12010H
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OPERATOR’S MANUAL
HYDRAULIC BOX AND PAN BRAKE
MODEL: BB-12010H
© 2018 Baileigh Industrial, Inc.
REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL, INC.
IS PROHIBITED. Baileigh Industrial, Inc. does not assume and hereby disclaims any liability for any damage or loss
caused by an omission or error in this Operator’s Manual, resulting from accident, negligence, or other occurrence.
Rev. 12/2018
Baileigh Industrial, Inc.
P.O. Box 531
Manitowoc, WI 54221-0531
Phone: 920.684.4990
Fax: 920.684.3944
sales@baileigh.com

Questions and Answers

Summary

Warranty and Legal Information

Inspection, Specifications, and Warranty

Covers inspection, seller's spec changes, and limited warranty terms.

Legal Clauses and Support

Exclusions, Liability, and Returns

Disclaimers, liability limits, force majeure, installation, and return policy.

Customer Support Contact

Contact details for technical support and sales inquiries.

Introduction and General Notes

Manual Contents Overview

Lists the topics covered in the operator's manual.

Receiving and Initial Inspection

Guidelines for inspecting equipment upon arrival and handling potential damage.

Safety Instructions

Recognizing Safety Alerts

Explains safety alert symbols and signal words (DANGER, WARNING, CAUTION, NOTICE).

Understanding Signal Words

Defines the meaning of DANGER, WARNING, CAUTION, and NOTICE for hazard communication.

Safety Precautions

Personal Protection Equipment

Recommends wearing safety glasses and hearing protection during operation.

Hazard Warnings

Warns about crush hazards from moving parts and potential hydraulic hose failure.

Safety Precautions Continued

High Voltage and E-Stop Procedures

Advises caution in high voltage areas and explains the emergency stop button function.

General Safety Practices

Emphasizes common sense, safety equipment, and personal responsibility for safety.

Operating Safety Guidelines

Pre-Operation Safety Checklist

Lists critical steps before operating the machine, like reading the manual and checking guards.

Safe Operating Practices

Details rules for safe operation, including work area, dress code, and material handling.

Operational Safety and Electrical

Storage and Substance Warnings

Guidelines for storing equipment and warnings against operating under the influence.

Electrical Safety and Interlocks

Emphasizes proper grounding, cord care, and not bypassing safety interlocks.

Technical Specifications

Machine Specifications

Details dimensions, capacities, power requirements, and weights of the machine.

Technical Support Contact

Information on how to reach Baileigh Industrial for technical support and sales.

Unpacking and Cleaning

Unpacking and Initial Check

Instructions for unpacking the machine and verifying all parts are present.

Cleaning Procedures

Guidelines for cleaning the machine, including warnings about specific solvents.

Transporting and Lifting

Lifting and Carrying Operations

Safety precautions and guidelines for lifting and transporting the machine.

Forklift Usage Guidelines

Recommendations for using forklifts to move the machine safely and efficiently.

Installation Guidelines

Site Selection Considerations

Factors to consider when choosing a location for the machine installation.

Leveling and Floor Requirements

Specifies the need for a level floor and proper support for the machine's weight.

Machine Setup and Description

Anchoring the Machine

Instructions on how to secure the machine to the floor using bolts and plugs.

Hydraulic Tank Filling

Guidance on filling the hydraulic reservoir with oil and checking the level.

Machine Description

Overview of the BB-12010H Box and Pan Brake's capabilities and features.

Overall Dimensions

Machine Dimensions Diagram

Visual representation of the machine's external dimensions with measurements.

Machine Component Identification

Component Labels (A-L)

Identifies and describes machine components labeled A through L shown in diagrams.

Machine Component Identification (Continued)

Component Labels (M-U)

Identifies and describes machine components labeled M through U shown in diagrams.

Machine Parts and Functions

Component Description and Function

Detailed list of machine components with their respective functions.

Electrical System Information

Power Specifications and Considerations

Details voltage, frequency requirements, and electrical connection considerations.

Electrical Connections

Power Cord Connection Procedure

Step-by-step guide for connecting the machine's power cord.

Motor Rotation Check

Three-Phase Motor Rotation Test

Procedure to verify correct motor rotation to prevent hydraulic pump damage.

Control Functions

Control Panel Functions

Explains the purpose of buttons and indicators on the control panel.

Footswitch Functions

Describes the operation of the down and up pedals on the footswitch.

Operation - Manual Cycle

Manual Cycle Setup

Steps for setting up the machine for manual bending operations.

Manual Cycle Operation

Manual Bend Procedure

Steps for performing a bend using the manual cycle mode.

Operation - Auto Cycle

Auto Cycle Setup

Steps for setting up the machine for automatic bending operations.

Auto Cycle Operation

Auto Bend Procedure

Steps for performing a bend using the automatic cycle mode.

Bending Concepts and Finger Removal

Finger Removal Procedure

Instructions for removing and repositioning finger assemblies for box and pan braking.

Bend Allowance and Springback

Explains bend allowance calculation and the effect of springback on bending accuracy.

Material Selection and Machine Adjustments

Material Selection Guidelines

Advice on choosing suitable materials for bending operations.

Clamp Alignment Adjustment

How to adjust clamp alignment for consistent bends from end to end.

Machine Adjustments: Clamping and Setback

Clamping Beam Pressure Adjustments

Steps to adjust clamping pressure to prevent material slippage without over-stressing the brake.

Set Back; Radius Adjustment

How to adjust finger setback for proper bend formation and material clearance.

Factory Settings for Clamping Beam

Clamping Beam Setting Procedure

Guide to setting the clamping beam to factory specifications for 10 ga. mild steel.

Clamping Beam Roller Switch Setting

Roller Switch Adjustment Procedure

Instructions for setting the micro switches that monitor the clamping beam position.

Top Leaf Adjustment

Crowning Adjustment Procedure

How to adjust the top leaf using truss nuts to ensure consistent bend angle.

Bending Leaf Edge Alignment

Leaf Edge Alignment Procedure

Steps to align the bending leaf edges flush with the clamping leaf edge for accuracy.

Lubrication and Maintenance

Daily and Weekly Checks

Routine checks for safety, tightening, and cleaning the machine.

Lubrication Points and Schedule

Guidance on lubricating moving parts with recommended grease and oil.

Hydraulic System Maintenance

Hydraulic Oil Type and Level

Specifies the recommended hydraulic oil and how to maintain the correct oil level.

Oil Change and Disposal

Procedures for changing hydraulic oil and disposing of used oil according to regulations.

Hydraulic Tank and Parts

Hydraulic Parts Identification

Lists and identifies the various parts of the hydraulic system with part numbers.

Hydraulic Schematic

Hydraulic Circuit Diagram

Visual representation of the machine's hydraulic circuit and component connections.

Manifold Block

Manifold Block Configuration

Diagram and chart showing the configuration and operation of the manifold block valves.

Parts Identification Drawing

Machine Parts Diagram

Exploded view diagram showing numbered parts of the machine.

Parts Identification List (Part 1)

Component List (Items 1-32)

Detailed list of machine parts with their descriptions and quantities.

Parts Identification List (Part 2)

Component List (Items 33-37)

Detailed list of machine parts with their descriptions and quantities.

Electrical Components

Component Layout Diagram

Diagram showing the layout of electrical components within the enclosure.

Electrical Parts Identification

Component Part Numbers

Lists electrical components with their part numbers and descriptions.

Terminal Ends

Terminal Block Diagrams

Diagrams showing terminal block connections for electrical wiring.

Electrical Schematic 1

Main Pump and Fan Circuit

Schematic illustrating the power circuit for the main pump and cooling fan.

Electrical Schematic 2

Control Circuit Overview

Schematic detailing the control circuits for various machine functions.

Electrical Schematic 3

Solenoid Valve Control

Schematic showing the control logic for the solenoid valves activating machine movements.

Troubleshooting Guide

Common Faults and Remedies

Lists common operational faults, their probable causes, and recommended remedies.

Notes

Blank Notes Section

An empty section for user notes.

Company Contact Information

Baileigh Industrial Locations

Lists contact details and addresses for Baileigh Industrial offices.

Baileigh Industrial BB-12010H Specifications

General IconGeneral
BrandBaileigh Industrial
ModelBB-12010H
CategoryIndustrial Equipment
LanguageEnglish

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