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Baileigh Industrial SR-5016E - User Manual

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OPERATOR’S MANUAL
ELECTRIC SLIP ROLL
MODEL: SR-5016E
© 2021 Baileigh Industrial Holdings LLC
REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL
HOLDINGS LLC IS PROHIBITED. Baileigh Industrial Holdings LLC, Inc. does not assume and hereby disclaims any
liability for any damage or loss caused by an omission or error in this Operator’s Manual, resulting from accident,
negligence, or other occurrence.
Rev. 01/2021
Baileigh Industrial Holdings LLC
P.O. Box 531
Manitowoc, WI 54221-0531
Phone: 920.684.4990
Fax: 920.684.3944
sales@baileigh.com

Questions and Answers

Summary

Thank You and Warranty

Inspection and Acceptance

Buyer's inspection period, acceptance, and return procedures for goods.

Specifications and Changes

Seller's right to modify specifications and buyer's limitations on changes.

Limited Warranty

Details the twelve-month warranty, exclusions, and remedies for defects.

Exclusion of Other Warranties

Disclaimer of all other express or implied warranties.

Limitation of Liability

Limits seller's liability for incidental, consequential, or special damages.

Terms and Conditions

Force Majeure

Seller's non-responsibility for delays due to events beyond control.

Installation and Work by Others

Buyer's responsibility for installation, safety devices, and work performed by others.

Governing Law and Venue

Specifies Wisconsin law and venue for legal proceedings.

Summary of Return Policy

Outlines the 10-day acceptance period, RGA requirement, and restocking fees.

Customer Service and Technical Support

Contact information for sales, service, and technical support.

Introduction

General Notes

Initial inspection, handling precautions, and general machine care advice.

Safety Instructions

Recognizing Safety Information

Explains the safety alert symbol and the importance of following precautions.

Understanding Signal Words

Defines DANGER, WARNING, CAUTION, and NOTICE signal words and their meanings.

Specific Safety Precautions

Details safety measures for eye protection, noise, pinch points, high voltage, and emergency stops.

Safety Precautions

Emphasizes safe operating procedures, caution, and personal responsibility for safety.

General Operation Safety Rules

Provides 7 key safety rules for operating the machine, including reading manuals and keeping the area clean.

Safe Operating Practices

Details 16 essential safety practices, from not forcing the tool to avoiding alcohol and drugs.

Technical Specifications

Technical Support

Contact information for technical assistance, setup, schematics, and parts.

Unpacking and Checking Contents

Suffocation Hazard Warning

Warning about discarding plastic bags to prevent choking and suffocation hazards.

Cleaning Procedures

Instructions on cleaning the machine, warnings about solvents, and rust prevention.

Transporting and Lifting

Lifting with Truck or Trolley

Guidelines for using forklifts, ensuring balance, and safe transport.

Lifting with Crane or Hoist

Instructions for using cranes, straps, chains, and checking load balance.

Installation

Location Considerations

Factors to consider for machine placement: weight, space, lighting, and floor conditions.

Leveling and Floor Support

Requirements for a level concrete floor and ensuring adequate floor support.

Working Clearances and Power Supply

Ensuring adequate space for operation and proper placement of the power supply.

Anchoring the Machine

Procedure for securely anchoring the machine to the floor using bolts or tie rods.

Overall Dimensions

Getting to Know Your Machine

Electrical System

Electrical Safety Precautions

Emphasizes using certified electricians and ensuring proper grounding for safety.

Power Specifications and Considerations

Details voltage, frequency requirements, circuit protection, and grounding.

Grounding Conductor Safety

Guidance on proper connection and maintenance of the equipment-grounding conductor.

Extension Cord Safety

Requirements for extension cord gauge, condition, and proper use.

Power Cord Connection

Step-by-step instructions for connecting the power cord and testing operation.

Operation

General Operation Safety

Wear safety gear, support heavy material, and do not exceed machine capacity.

Machine Description and Roll Adjustment

Details the three rolls, clamping rolls, and adjustment of the bottom and rear rolls.

Removing the Rolled Piece Part

Procedure for safely removing a finished piece from the rolls, including safety bar and reset steps.

Foot Switch Operation

Explains the function of the left and right foot pedals for drawing material in and out.

Sheet Rolling Procedure

Determining Length of Material

Formula and method for calculating the material length needed for circle forming.

Adjusting the Bottom Front Roll

Instructions for adjusting the bottom roll to pinch material for rolling.

Adjusting the Rear Roll

Procedure for adjusting the rear roll to set the diameter of the formed circle.

Pre-Bending and Finish Rolling

Steps for pre-bending material ends and rolling to the final diameter.

Bending Allowance and Springback

Understanding Springback

Explains elastic recovery in metal and how to compensate for it during bending.

Material Selection

Guidelines for selecting materials, including cleanliness, surface, and dimensional consistency.

Drive Chain Adjustment

Chain Tightening Procedure

Steps to tighten the drive chain, including power disconnection and guard replacement.

Lubrication and Maintenance

Maintenance Schedule and Precautions

Emphasizes regular maintenance by qualified personnel and following safety precautions.

Daily and Weekly Checks

Daily checks for unsafe conditions and weekly cleaning of the machine and area.

Lubrication and Protection

Lubricating threaded components and applying rust inhibitors to non-painted surfaces.

Parts Identification Drawing

Parts Identification Diagram

Visual representation of machine components with numerical labels for identification.

Parts List

Electrical Schematic

Electrical Components

Electrical Enclosure Components

Electrical Component Bill of Material

Troubleshooting

Common Faults and Remedies

Lists common issues like cone formation, creases, and pitting with their probable causes and solutions.

Baileigh Industrial SR-5016E Specifications

General IconGeneral
ModelSR-5016E
CategoryIndustrial Equipment
TypeSlip Roll
Max Cutting Width / Roll Length50 inches
Mild Steel Capacity (Thickness)16 gauge
Aluminum Capacity (Thickness)14 gauge
Stainless Steel Capacity (Thickness)18 Gauge
Roll Diameter3 inches
Bending Angle360 degrees

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