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Baileigh Industrial BS-350SA User Manual

Baileigh Industrial BS-350SA
60 pages
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OPERATOR’S MANUAL
DUAL MITER SEMI-AUTOMATIC HORIZONTAL
BAND SAW MODEL: BS-350SA
© 2020 Baileigh Industrial Holdings LLC
REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL
HOLDINGS LLC IS PROHIBITED. Baileigh Industrial Holdings LLC, Inc. does not assume and hereby disclaims any
liability for any damage or loss caused by an omission or error in this Operator’s Manual, resulting from accident,
negligence, or other occurrence.
Rev. 03/2020
Baileigh Industrial Holdings LLC
P.O. Box 531
Manitowoc, WI 54221-0531
Phone: 920.684.4990
Fax: 920.684.3944
sales@baileigh.com
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Baileigh Industrial BS-350SA Specifications

General IconGeneral
Weight900 lbs
TypeBand Saw
Cutting Capacity Rectangle (H x W) 90 Degrees13.75 inch x 13.75 inch
Voltage220V
Cutting Capacity at 90°12" Round

Summary

Warranty and Legal Information

Inspection, Specifications, and Warranty

Buyer's inspection, seller's specs, and limited warranty terms.

Legal Disclaimers and Liability

Exclusion of warranties and limitation of seller's liability.

Warranty and Legal Information (Continued)

Force Majeure, Installation, and Safety

Seller's control over delays, buyer's installation/safety duties.

Legal Clauses and Return Policy

Governing law, attorney's fees, and return policy summary.

Introduction and General Notes

Manual Contents and Technical Support

Overview of manual topics and how to get technical help.

Initial Inspection and Handling Precautions

Inspect equipment upon receipt and safe handling advice.

SAFETY INSTRUCTIONS

Recognizing Safety Information and Signal Words

Explains safety symbols and defines signal words like DANGER, WARNING.

SAFETY INSTRUCTIONS (Continued)

Personal Protective Equipment and Hazard Awareness

Eye, hearing protection; awareness of hydraulic, dust, cut/pinch hazards.

Safety Warnings

Warnings about hazards from moving saw blade and guards.

SAFETY INSTRUCTIONS (Continued)

Electrical Safety and Emergency Stops

High voltage caution, lockout, and E-stop operation.

Operator Positioning

Recommended operator stance during cutting operations.

SAFETY PRECAUTIONS

General Safety Principles and Responsibility

Importance of caution, common sense, and operator safety responsibility.

Safe Operation Checklist and Warnings

Key steps for safe operation and warnings about injury risk.

SAFETY PRECAUTIONS (Continued)

Material Prep, Tool Use, and Attire

Edge dressing, tool choice, and appropriate clothing/PPE.

Work Area, Machine Maintenance, and Prohibitions

Work area safety, blade care, keeping children away, no alcohol/drugs.

Servicing Safety and Interlock Systems

Power off before servicing and not bypassing safety interlocks.

TECHNICAL SPECIFICATIONS

Capacity and Dimension Specifications

Details on cutting capacities and dimensions.

Mechanical and Drive Specifications

Blade size, speed, guide, table height, drive, descent control.

Power and Motor Specifications

Power input, blade motor, and hydraulic pump motor details.

Coolant Pump and Weight

Specifications for coolant pump and shipping weight.

Shipping Dimensions

Dimensions of the machine for shipping.

TECHNICAL SUPPORT

Support Desk Contact Information

Information for contacting the support desk for machine issues.

Sales Department Contact Information

Contact details for sales inquiries and future purchases.

UNPACKING AND CHECKING CONTENTS

Unpacking and Content Verification

Instructions for unpacking and checking all items.

Suffocation Hazard Warning

Discard plastic bags to prevent suffocation hazards.

Missing Parts Protocol

Action to take if parts are missing before use.

Cleaning Precautions and Procedures

Warnings about flammable cleaners and protective coating removal.

TRANSPORTING AND LIFTING

Lifting Operations Guidelines

Instructions for skilled workers performing lifting operations.

Truck/Trolley and Forklift Lifting

Guidelines for lifting with a forklift or trolley.

Securing, Transport, and Lowering

Steps for securing, transporting, and lowering the machine.

Leveling the Machine

Ensuring the machine is level on its supporting feet.

TRANSPORTING AND LIFTING (Continued)

Crane or Hoist Lifting Procedures

Guidelines for lifting with a crane or hoist.

INSTALLATION

Location and Space Considerations

Factors for choosing location, space, and clearances.

Floor Requirements and Load Capacity

Specifications for the floor type, levelness, and load capacity.

Working Clearances for Operation

Ensuring adequate space for operation and material handling.

INSTALLATION (Continued)

Power Supply Placement Guidelines

Guidelines for locating the power supply and cord.

Anchoring the Machine to the Floor

Instructions and requirements for anchoring the machine.

Hydraulic Tank Filling Procedure

Procedure for filling the hydraulic oil reservoir.

OVERALL DIMENSIONS

Side View Dimensions

Overall width, height, and depth measurements.

Front View Dimensions

Overall width and height measurements from the front.

GETTING TO KNOW YOUR MACHINE

Machine Component Identification

Visual identification of major machine parts and controls.

GETTING TO KNOW YOUR MACHINE (Continued)

Vise and Blade Guide Components

Vise, hand wheel, guides, and limit switches.

Control and Adjustment Components

Control box, bow cylinder, motors, levers, and indicators.

Hydraulic and Support Components

Hydraulic system, coolant pump, saw stand, and locks.

Key Operational Controls

E-Stop and Flow Regulator functions.

GETTING TO KNOW YOUR MACHINE (Continued)

Foot Pedal Switch Function

Used to start the auto cut cycle.

Control Panel Functions

Speed Control and Power Indicators

Sets blade speed and indicates power status.

Bow Control and Operation Selection

Switches for bow movement and operation mode.

Main Disconnect and Hydraulic Start

Power disconnect and hydraulic pump start.

Indicator Lights and Cycle Start

LEDs indicating status and start switch.

Indicator LED Functions

Saw Bow and Blade Status Indicators

Lights for bow height, cover, speed selector, and broken blade.

Motor and Emergency Indicators

Lights for motor overload and emergency stop status.

Pedestal and Switch Indicators

Indicators for pedestal E-Stop and foot switch activation.

Machine Base and Swivel Saw Head

Machine Base Structure

The main structural support for the machine components.

Swivel Saw Head Operation

Angle cutting and head locking mechanism.

NOTICE: Blade Clearance Check

Important check for blade clearance before cutting.

Positioning the Vise

Vise Unlock and Movement Procedure

Steps to unlock, move, and lock the vise.

Track Support Locking

How to lock the track support handle.

NOTICE: 90° Cut Warning

Warning on 90° Cut Procedure

Warning about potential damage when attempting a 90° cut.

Quick Clamp Vise Operation

Vise Clamping Procedure

How to place material and clamp it using the vise.

Automatic Clamping and Post-Cut Action

Vise action during cycle and after cut.

Footpad Switch Operation

Instructions for Foot Pedal Operation

Instructions for operating the foot pedal switch.

Setting Cut Length

Cut Length Setup Procedure

How to set the stop bar for precise cut lengths.

Cutting Cycle with Stop Bar

Procedure for using the stop bar in the cutting cycle.

Hydraulic Flow Regulator

Controls Saw Bow Descent Speed

Controls the descent speed of the saw bow.

ASSEMBLY AND SET UP

Warning: Electrical Connection Safety

Connect power only after assembly is complete.

Toolbox Contents and Support Post Install

Toolbox items and support post installation steps.

ASSEMBLY AND SET UP (Continued)

Handle Installation Guide

How to install the handles for the miter lock and vise hand wheel.

Support Roller Installation and Leveling

Steps for attaching and leveling the support roller.

ASSEMBLY AND SET UP (Continued)

Splash Tray and Stop Bar Mounting

How to install splash tray and mount stop bar assembly.

E-Stop / Footswitch Pedestal Positioning

Placement instructions for the emergency stop and foot switch pedestal.

ELECTRICAL SYSTEM

Caution: Certified Electrician Required

Use a certified electrician for electrical connections.

Grounding Wire Warning

Importance of proper grounding wire connection to avoid shock.

Power Supply Specifications

Details on voltage, frequency, and acceptable tolerances.

Electrical Connection Considerations

Guidelines on circuit protection, separate circuits, and connections.

Grounding Plug Importance and Warning

Importance of grounding plug and warning about receptacle grounding.

ELECTRICAL SYSTEM (Continued)

Grounding Conductor Safety

Risks of improper grounding conductor connection.

Grounding Instructions Check

Consult qualified personnel for grounding doubts.

Cord Repair or Replacement

Instruction to repair or replace damaged cords.

Power Cord Connection Procedure

Step-by-step guide for connecting the power cord.

BEFORE EACH USE

Safety Gear and Blade Checks

Requirement for safety gear and blade condition checks.

Blade Rotation and Alignment

Ensure correct blade rotation and alignment.

Operational Prohibitions

No freehand cutting, confining pieces, or lubricants on spinning blades.

Whenever Saw is Running

Safe Operation Practices

Proper hand position, feed rate, and post-cut safety.

Jammed Material Procedure

Steps to take if material jams.

Breaking in a Band Saw Blade

Blade Break-in Procedure

Recommended method for breaking in new blades.

Chip Formation Indicators

How chip types indicate feed rate and speed.

Tooth Pitch Selection Guidance

Guidance on choosing the correct tooth pitch.

Baileigh Industrial Blade Support

Contact for blade selection assistance.

Blade Terminology

Blade Width and Length

Blade width effects and length measurement method.

Blade Terminology Chart

Definitions of blade width, gullet depth, tooth rake, etc.

Blade Terminology (Continued)

Blade Structure and Types

Information on bi-metal blades and tooth types.

Blade Pitch and Set Explanations

Explanation of tooth pitch and set.

Blade Terminology (Continued)

Combo Tooth Blade Suitability

Suitability of combo tooth blades for specific cuts.

Blade Set Types

Description of regular, wavy, and alternate sets.

BLADE CARE

Blade Strain and Feed Rate

Using correct feed rate for blade longevity.

Blade Selection Criteria

Factors for selecting proper blade width, style, and pitch.

Blade Cleanliness Importance

How clean blade improves performance and reduces heat.

CHOOSING A SAW BLADE

General Purpose Blade and Considerations

Blade furnished and points for quality cuts.

Tooth Pitch Selection for Workpiece

Selecting tooth pitch based on workpiece.

CHOOSING A SAW BLADE (Continued)

Tooth Pitch Selection Chart

Chart for selecting tooth pitch by material diameter and thickness.

BLADE BREAKAGE

Common Causes of Blade Breakage

Common reasons for avoidable blade breakage.

MACHINE ADJUSTMENTS

Warning: Electrical Disconnect Before Adjustments

Turn off power before making adjustments.

Replacing the Saw Blade Procedure

Step-by-step guide for replacing the saw blade.

Blade Cover and Interlock Switch

Removing/installing blade cover and interlock switch.

Blade Seating and Tensioning

How to seat and tension the new blade on flywheels.

Blade Direction of Travel Indicator

Visual indicator for correct blade direction.

MACHINE ADJUSTMENTS (Continued)

Setting Blade Tension

Importance of correct blade tension and how to set it.

Blade Breakage Detection and Limit Switch

How breakage affects limit switches and machine shutdown.

Limit Switch Adjustment

How to adjust limit switches for proper function.

Adjusting the Blade Tracking

Procedure for aligning flywheels for correct blade tracking.

MACHINE ADJUSTMENTS (Continued)

Flywheel Setscrew Adjustment for Tracking

Use setscrews to adjust flywheel tilt for blade tracking.

Adjusting the Blade Guide

Step-by-step guide for adjusting blade guides.

Blade Guide Bearing Adjustment

Critical adjustment for proper blade guidance and cutting accuracy.

MACHINE ADJUSTMENTS (Continued)

Blade Guide Pad Adjustment

How to adjust blade guide pads for correct play.

Angle Stops Adjustment

How to adjust stop bolts for desired miter angles.

Saw Bow Stroke-Limiting Device

Stop Block Functionality

How the manually positioned stop block limits bow travel.

Setting the Stop Block Procedure

Setting the stop block for safe clearance.

Saw Bow Return Spring Replacement

Instructions for Spring Replacement

Instructions for replacing the return spring.

OPERATION

Caution: Safety Gear for Operation

Safety gear reminder before operating.

Initial Power On and Speed Setting

Steps to turn on power and select blade speed.

Hydraulic Pump Start Procedure

How to start the hydraulic pump and its dependencies.

Adjusting Saw Bow Height

How to adjust the saw bow height using switches.

Piece Placement and Clamping

How to place and clamp the workpiece in the vise.

Hand or Foot Pedal Operation Selection

Selecting between hand and foot pedal control.

Starting Sawing Operation (Hand Control)

How to start sawing using hand controls.

Starting Sawing Operation (Foot Pedal)

How to start sawing using the foot pedal.

OPERATION (Continued)

Hydraulic Flow Regulator Adjustment

Adjusting flow regulator for quality chips and cuts.

Notice: Blade Stall Procedure

What to do if the blade stalls during cutting.

Material Variation Impact on Operation

How material properties affect speed and adjustments.

Vise Operation During Cycle

How the vise operates during the cutting cycle.

Operation Mode Indicator Lights

What blinking lights indicate for operation mode selection.

Bow Up/Down Switch Malfunction Indicators

How blinking lights indicate bow switch issues.

Clamping Various Cross Sections

Examples of clamping various cross sections.

LUBRICATION AND MAINTENANCE

Warning: Electrical Disconnect for Maintenance

Turn off power before performing maintenance.

Daily Maintenance Checks

Routine checks for safety, tightness, cleaning, blade inspection.

Weekly Maintenance Tasks

Cleaning, lubricating, and inspecting components.

Monthly Maintenance Checks

Checks for flywheel screws and blade guide bearings.

LUBRICATION AND MAINTENANCE (Continued)

Grease Saw Grease Points

Instructions for greasing specific points.

Grease Fitting Locations Guide

Visual guide to grease fitting locations.

Hydraulic Oil / System Maintenance

Details on hydraulic oil type, level, and maintenance.

Hydraulic Oil Specifications

Recommended hydraulic oil brand and specifications.

Hydraulic Reservoir Level Check

How to check and maintain the hydraulic reservoir level.

Hydraulic Oil Shortage Warning

Consequences of low hydraulic oil levels.

Hydraulic Oil Change Schedule

When to change the hydraulic oil.

Hydraulic Oil Temperature Guidelines

Recommended operating temperature for hydraulic oil.

Mixing Fluids Warning

Warning against mixing cutting fluid with hydraulic oil.

Hydraulic Tank Capacity

The capacity of the hydraulic oil tank.

LUBRICATION AND MAINTENANCE (Continued)

Oil Disposal Regulations

Proper disposal of used oil products.

Coolant System Access and Cleaning

Steps to access and clean the coolant system.

Coolant System Maintenance Procedure

Detailed procedure for cleaning and maintaining the coolant tank.

Lubricating Coolant Recommendations

Recommended coolant fluid and its properties.

Gearbox Maintenance

Gearbox Oil Change Schedule

When to perform gearbox oil changes.

Gearbox Oil Change Procedure

Step-by-step guide for changing gearbox oil.

Gear Oil Specification

Recommended gear oil types and viscosity.

Gearbox Oil Level Check

How to check the oil level using the sight glass.

Storing Machine for Extended Period

Machine Storage Preparation

Steps to take when storing the machine for long periods.

ELECTRICAL SCHEMATIC

Main Power and Control Circuits Diagram

Diagram illustrating main power and control wiring.

Motor and Pump Wiring Diagram

Wiring diagrams for the blade motor and hydraulic pump.

Safety Circuitry Layout Diagram

Layout of safety interlocks and emergency stop circuits.

HYDRAULIC SCHEMATIC

Hydraulic System Components Diagram

Diagram showing hydraulic components and flow.

Cylinder and Valve Connections Diagram

Schematic of connections for saw bow and vise cylinders.

Relief Valve Function and Range

Identification of the relief valve and its pressure range.

TROUBLESHOOTING

Warning: Electrical Disconnect for Troubleshooting

Turn off power before troubleshooting.

Electrical Components Diagnosis: No Power

Troubleshooting steps for no power, fuses, and indicators.

Hydraulic Pump Diagnosis: Failure

Troubleshooting steps for pump failure or low pressure.

Saw Bow Operation Issues Diagnosis

Diagnosing issues with saw bow movement or lack of operation.

TROUBLESHOOTING (Continued)

Vise Operation Diagnosis

Troubleshooting steps for vise malfunction.

Saw Blade Motor Issues Diagnosis

Diagnosing problems with the saw blade motor operation.

Control Panel Issues Diagnosis

Troubleshooting control panel no operation or indicator light issues.

Speed Control Switch Issues Diagnosis

Diagnosing speed control switch problems.

Saw Blade Indicator Light Issues

Troubleshooting broken blade indicator lights.

Blade Cover Indicator Light Issues

Diagnosing blade cover indicator light issues.

Motor Overload Indicator Light Issues

Troubleshooting motor overload indicator lights.

TROUBLESHOOTING (Continued)

Saw Bow Limit Switch Indicator Issues

Diagnosing limit switch indicators blinking simultaneously.

Emergency Button Indicator Light Issues

Troubleshooting blinking indicator light for emergency button.

Foot Pad Switch Issues Diagnosis

Diagnosing problems with the foot pad switch not working.

Other Indicator Lights Diagnosis

Referring to other function switches for warning signals.

Blade and Cut Diagnosis

Tooth Breakage: Fast Advance

Diagnosing tooth breakage due to too fast advance.

Tooth Breakage: Cutting Speed/Pitch

Diagnosing tooth breakage due to wrong speed or pitch.

Tooth Breakage: Chip Sticking

Diagnosing tooth breakage due to chip accumulation.

Tooth Breakage: Material Defects

Diagnosing tooth breakage due to material issues.

Tooth Breakage: Vise Grip/Blade Stuck

Diagnosing tooth breakage from poor gripping or stuck blade.

Tooth Breakage: Cut Start/Blade Quality

Diagnosing tooth breakage from cut start or poor blade quality.

Blade and Cut Diagnosis (Continued)

Premature Blade Wear: Coolant/Teeth Direction

Diagnosing wear from insufficient coolant or incorrect teeth direction.

Premature Blade Wear: Break-in/Teeth Direction

Diagnosing wear from faulty break-in or incorrect teeth direction.

Premature Blade Wear: Quality/Speed/Material

Diagnosing wear from poor blade quality, speed, or material.

Premature Blade Wear: Coolant Issues

Diagnosing wear from insufficient or incorrect lubricating coolant.

Blade Breakage: Faulty Welding

Diagnosing breakage due to faulty blade welding.

Blade and Cut Diagnosis (Continued)

Cuts Off Straight: Advance/Speed/Pitch

Diagnosing straight cut issues from advance, speed, or pitch.

Cuts Off Straight: Vise Grip/Material Contact

Diagnosing straight cut issues from vise grip or material contact.

Cuts Off Straight: Guide Pads/Blade Position

Diagnosing straight cut issues from guide pads or blade position.

Cuts Off Straight: Coolant/Guide Bearings

Diagnosing straight cut issues from coolant or guide bearings.

Blade and Cut Diagnosis (Continued)

Cuts Off Straight: Vise Body/Angle Settings

Diagnosing straight cut issues from vise body or angle settings.

Cuts Off Straight: Advance/Worn Blade

Diagnosing straight cut issues from advance or worn blade.

Cuts Off Straight: Tooth Pitch

Diagnosing straight cut issues from wrong tooth pitch.

NOTES

NOTES

Company Information

Baileigh Industrial Holdings LLC (USA)

Contact information for the US branch.

Baileigh Industrial Holdings Ltd. (UK)

Contact information for the UK branch.

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