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Bailey Infi 90 IMQRC01 - User Manual

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®
®
Process Control and
Automation Solutions
from Elsag Bailey Group
E96-215
Quick Response Controller
(IMQRC01)

Table of Contents

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Summary

Preface

Safety Summary

Equipment Environment

Ensures components must be in a noncorrosive environment during transport, operation, or storage.

Electrical Shock Hazard During Maintenance

Disconnect power or take precautions to avoid contact with energized parts during servicing.

Special Handling

This module uses Electrostatic Sensitive Devices (ESD); follow specific handling precautions.

Output Values During Startup, Reset and Certain Failure Conditions

Describes digital and analog output behavior during startup, reset, and failure events.

Section 1: Introduction

Overview

Provides an overview of the Quick Response Controller's features, specifications, and description.

Intended User

Identifies system engineers and technicians as the primary audience for this manual.

Module Description

Describes the Quick Response Controller as a user-configured microprocessor-based module.

Module Application

Explains control schemes use function codes for executing self-tests and bus interfacing.

Instruction Content

Outlines the manual's structure, detailing sections on introduction, description, installation, etc.

How to Use This Manual

Provides guidance on reading the manual sequentially for effective use and quick access to information.

Nomenclature

Lists related hardware components for the Quick Response Controller, including part numbers.

Reference Documents

Lists documents referenced in this instruction manual for further information.

Glossary of Terms and Abbreviations

Defines terms and abbreviations used throughout the manual for clarity.

Specifications

Section 2: Description and Operation

Introduction

Explains the functions, circuitry, data, and connections of the Quick Response Controller (IMQRC01).

Functional Operation

Details the seven major sections of the QRC, including memory, bus interface, and I/O.

Memory

Describes the ROM, RAM, and NVRAM capacities and their roles within the QRC module.

Machine Fault Timer (MFT)

Explains the MFT's function, reset conditions, and consequences of timing out.

Digital Inputs;Outputs

Details the three digital inputs and four digital outputs, including voltage selection and isolation.

Analog Inputs;Outputs

Covers the four analog inputs and two analog outputs, including signal types and routing.

Digital Control Station Serial Link

Describes the RS-422 serial link for communication between the QRC and control stations.

Security Functions

Explains module and control input security features, including MFT and test quality blocks.

Configuration

Defines how to configure a QRC using function codes to perform specific tasks.

Function Blocks

Lists function blocks and their output ranges, including reserved and user-assignable blocks.

Function Codes

Lists available function codes, their descriptions, and the range of user-assignable block numbers.

Section 3: Installation

Introduction

Explains necessary steps before placing the Quick Response Controller into operation.

Special Handling

Details precautions for handling electrostatic sensitive devices (ESDs) and using static protection kits.

Unpacking and Inspection

Guides on examining hardware for transit damage and proper storage conditions.

Setup and Physical Installation

Covers procedures for setting switches, jumpers, connecting cables, and installing the QRC module.

Switch S2 and S3 Settings

Details how to set analog output type and default values using switches S2 and S3.

Switch S4 Settings

Configures QRC operating states, address, lock status, and diagnostic modes using switch S4.

Module Address Settings and Normal Modes

Explains setting module addresses and describes normal operation and NVRAM initialization modes.

Configuration Lockout and Digital Input Jumpers

Covers configuration lockout and setting digital input types using jumpers J1, J2, J3.

Physical Installation

Details how to insert the QRC module into the INFI 90 module mounting unit (MMU).

Termination Unit

Describes the termination unit/module as the interface between process I/O and the QRC.

Section 4: Operating Procedures

Introduction

Explains modes of operation, front panel indicators, and start-up procedures for the QRC.

Modes of Operation

Describes the three modes: EXECUTE, CONFIGURE, and ERROR, and how to change them.

Configure Mode

Used to enter or update the control strategy for the Quick Response Controller.

Execute Mode

The normal operating mode where the module executes control strategies and communicates.

Error Mode

Occurs when a hardware or software error is detected; refer to troubleshooting for action.

Status LED

Explains the QRC's status LED states (green, flashing green, red) and their meanings.

Reset Switch and Configuration

Details the use of the reset switch and the need to define a configuration for QRC operation.

Start-Up Procedures

Guides on preparing, installing, and configuring the QRC for successful execution.

Section 5: Troubleshooting

Introduction

Explains error indications and corrective actions for the Quick Response Controller (IMQRC01).

Error Indications and Corrective Action

Details how to obtain QRC status via interface or front panel LED for error identification.

Quick Response Controller Status Indicator

Summarizes LED states, probable causes, and corrective actions for error conditions.

Module Status Bytes

Provides information on QRC inputs via module status bytes displayed on CTT/CTM/OIS/MCS/EWS.

Connector Pinouts

Shows the pinouts for the QRC edge connectors, P1 and P3, with signal assignments.

Section 6: Maintenance

Introduction

States that the Quick Response Controller requires limited maintenance, detailed in a schedule.

Maintenance Schedule

Outlines tasks like cleaning and tightening connections, and dust removal at specified intervals.

Section 7: Repair;Replacement Procedures

Introduction

Explains replacement procedures for the Quick Response Controller; no special tools needed.

Module Repair;Replacement Procedures

Details steps for removing and replacing a faulty QRC module, including configuration transfer.

Section 8: Support Services

Introduction

Bailey Controls offers assistance with product use, application, and repair.

Replacement Parts and Ordering Information

Provides information needed to order replacement parts from Bailey Controls sales offices.

Training

Describes training facilities available for service and repair instruction for personnel.

Technical Documentation

Explains how to obtain additional copies of manuals from Bailey Controls sales offices.

Appendix A: Termination Unit Configuration (NTCS02)

Appendix B: Termination Unit Configuration (NTCS04)

Appendix C: Termination Module Configuration (NICS01)

Bailey Infi 90 IMQRC01 Specifications

General IconGeneral
BrandBailey
ModelInfi 90 IMQRC01
CategoryControl Unit
LanguageEnglish

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