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Baja motorsports DR49 User Manual

Baja motorsports DR49
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DR49 Dirt Bike
Read this manual carefully. It contains important safety information.
Always wear a helmet; It could save your Life!
Please obtain, review, and follow provincial / municipal government acts and
regulations pertaining to owning and operating an off-road vehicle.
No one under the age of 16 should operate this
Dirtbike without adult supervision. Parents
should consider child’s age, size, maturity and
ability before allowing to ride.
Rev. C
030909
OWNER’S MANUAL
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Baja motorsports DR49 Specifications

General IconGeneral
BrandBaja motorsports
ModelDR49
CategoryMotorcycle
LanguageEnglish

Summary

OWNER'S MANUAL

SAFE OPERATION

Rules for Safe Operation

Provides essential guidelines for safe operation, including pre-ride checks and driving precautions.

Pre-Ride Checklist

SAFETY GEAR

LOCATION OF WARNING LABELS

MAIN DATA

PARTS & SUBASSEMBLIES

OPERATION

FUEL VALVE

Details on fuel filling, operation of the fuel valve (ON, OFF, RESERVE), and capacity.

ENGINE STARTING

BREAKING IN THE ENGINE

SWITCHES ON RIGHT HANDLEBAR

Ignition Switch

Explanation of the ignition switch function and its ON/OFF positions for starting and stopping the engine.

GEAR SHIFTING

CHECK-UPS, ADJUSTMENT AND MAINTENANCE

Checking the Oil

Procedure for checking the engine oil level, recommended oil types, and cautions for low oil.

Changing the Oil

Step-by-step guide for draining, disposing of, and refilling engine oil, including safety precautions.

Check-up of Spark Plug

Instructions for inspecting, cleaning, or replacing the spark plug and setting its gap.

Valve Inspection

Details on checking valve clearance specifications for intake and exhaust valves.

Checking & Cleaning the Air Filter

Guidance on locating, inspecting, cleaning, and replacing the air filter element.

Adjusting the Throttle Cable

Procedure for checking and adjusting the throttle cable free play for proper operation.

Adjusting the Carburetor

Steps to adjust the idling speed of the carburetor using the throttle stop screw.

Adjustment of Front Brake

How to adjust the free operating movement of the front brake lever on the handlebar and hub.

Adjustment of Rear Brake

Procedure for adjusting the free operating movement of the rear brake pedal.

Adjustment of Chain

Instructions on loosening axle nuts, adjusting chain tension, and tightening bolts.

Greasing Procedures to the Driving Chain

Steps for lubricating the driving chain with machine oil or grease.

EXHAUST

TROUBLE SHOOTING

Fuel Supplying Check

Steps to diagnose starting issues by checking fuel supply to the carburetor.

Ignition System Check

Procedure for testing the ignition system by checking for a spark across the spark plug gap.

VEHICLE WASHING

INSTRUCTIONS FOR STORAGE

RESUMPTION OF SERVICE AFTER STORAGE

TABLE AND TORQUE OF FASTENERS

RESUMPTION OF SERVICE

MAINTENANCE ROUTINE DIAGRAM

INSPECTION AND MAINTENANCE

MAINTENANCE SCHEDULE

Chart detailing periodic inspection, cleaning, adjustment, and lubrication intervals for various vehicle components.

SERIAL NUMBER LOCATION

DR49 ELECTRICAL DIAGRAM

BAJA INC. - EMISSION CONTROL SYSTEM WARRANTY

YOUR WARRANTY RIGHTS AND OBLIGATIONS

Outlines the owner's and distributor's rights and responsibilities regarding the emission control system warranty.

OWNER'S WARRANTY RESPONSIBILITIES

Details the owner's duty to perform required maintenance and retain records for warranty claims.

WARRANTY COVERAGE

Specifies that new vehicles conform to regulations and are free from material/workmanship defects.

EXCLUSIONS AND LIMITATIONS

Lists items and conditions not covered by the emission control system warranty, such as abuse and expendable items.

LIMITED LIABILITY

Defines the limits of the distributor's liability under the emission control system warranty.

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