Bajaj pulsar DTS-i - Page 111

SOP FOR DISMANTLING ENGINE
Pulsar 150/180 DTS-i
Service Station Manual
107
Dealer Development Center
Akurdi Pune
Note : Wrap a piece of cloth around the protruding edge of the sleeve spark plug
and using a plier, pull out the sleeve.
Remove :
•
Pull out the cover on the spark plug cap RH and the spark plug
cap itself
• Using a plug spanner, loosen the spark plug and remove the
spark plug RH
• Loosen & unscrew the allen head grub screw of the sleeve spark
plug RH.
Engine Top End Dismantling :
Remove :
• There are 2 ‘O’ rings fitted in the cylinder head, one on the cam
chain wall and the other near the spark plug threading
• Using a thin, sharp pointed tool pierce the ‘O’ rings and remove
them. (If required only)
Note : Remove these only if the ‘O’ ring protrusim in the bore is non-existant (which
means that the ‘O’ ring has set and it has lost its compression or sealing ability.)
Remove :
• Loosen bolt and unscrew chain tensioner plunger
• Cam chain tensioner assembly 2 bolts
• Cam chain tensioner assembly
• Gasket
(A)
(B)
A
B
a[>Jn T[ip a[ºDD)sm[ºTl)g kiQi[
Apik< ¼k[p kvrn[ {rh} K[c) ¼lg k[p bhir kiQi[
Apik< ¼lgn[, ¼lg Ap[nr Wiri Ki[l) ¼lg bhir kiQi[
RH
ni[>w: Apik< ¼lg Al)v n[ kiQvi miT[ cir[ bij& kpD&> m*k) Ryir bid ¼liyr Y) kiQi[
kiQi[
kiQi[
{ } bi[ÃTn[ l&z kri[ c[en T[ºSnr ¼lnzrn[ an[Ak* kri[
c[en T[ºsarni b[ bi[ÃTn[ Ki[li[
c[en T[ºsnr a[s[Àbl)
giAk[T
a