Bajaj Pulsar 150 User Manual

Dealer Development Center, PunePulsar DTS-i 150/180 Training Notes
Contents
I Read ..... I Learn
1
Identification
Salient Features
3
Technical Specifications
Frequently Asked Questions (FAQ’s)
Read Before Your Ride
5
9
11
2
I Check ..... I Maintain
15
PDI SOP**
PDI Checklist
16
Periodic Maintenance & Lubrication
Scheduled Maintenance**
Periodic Service SOP**
Standard Checking Procedure**
Service wise Part Kit
Special Tools
18
22
20
Fuel System
25
Fuel Supply System**
Dismantling/Assembling Fuel Cock**
Working of Various CV Carburettor Circuits**
Dos & Don’ts**
Carburettor Specifications
Tune up for Getting Optimum Mileage
26
27
Engine & Transmission
29
Importance Points to Remember During Engine Overhauling**
Removal of Engine from Frame**
Dismantling of Engine**
Assembling Engine**
Dismantling Engine Sub Assembly**
Service Data
CAT Converter
Dos & Don’ts - Engine
Part Inspection Parameters**
Tightening Torque
Controlled Lubrication System
30
37
35
33
38
**All these topics are similar with Pulsar DTS-i 180cc Training Note.
For more details refer Pulsar DTS-i 180cc Training Note (Doc No.
71110321).

Bajaj Pulsar 150 Specifications

General

Displacement	149.5 cc
Max Power	14 PS @ 8500 rpm
Max Torque	13.25 Nm @ 6500 rpm
Transmission	5-speed constant mesh
Fuel Tank Capacity	15 liters
Brakes	Front: Disc, Rear: Drum
Wheelbase	1320 mm
Kerb Weight	144 kg
Compression Ratio	9.5:1
Fuel System	Carburetor
Clutch	Wet Multi Plate
Rear Suspension	Twin Shock Absorbers
Overall Length	2055 mm
Overall Width	765 mm
Overall Height	1060 mm
Ground Clearance	165 mm
Seat Height	790 mm
Ignition	Digital
Starting	Electric Start
Front Suspension	Telescopic, 31 mm Conventional fork
Front Tyre	80/100-17 Tubeless
Rear Tyre	100/90-17 Tubeless
Reserve Fuel Capacity	3.2 liters
Engine Type	4-stroke, 2-Valve, Twin Spark BSVI Compliant DTS-i Engine

Summary

I Read .... I Learn

Salient Features

Key features and benefits of the motorcycle's design and performance.

Technical Specifications

Read Before You Ride

I Check .... I Maintain

PDI SOP**

Standard Operating Procedure for Pre-Delivery Inspection (PDI) of the vehicle.

PDI Checklist

A checklist of items to be inspected during Pre-Delivery Inspection (PDI).

Periodic Maintenance & Lubrication

Schedule and procedures for regular maintenance and lubrication.

Fuel System

Carburettor Specifications

Tune up for Getting Optimum Mileage

Engine & Transmission

Importance Points to Remember During Engine Overhauling**

Service Data

Frame & Suspension

Tightening Torque

Specified torque values for various fasteners in the frame and suspension.

Tubeless Tyre & Its Puncture Repair Procedure

Steps for repairing punctures in tubeless tires.

SOP for Tubeless Tyre Removal

Standard operating procedure for removing tubeless tires.

Dismantling & Assembling Front Fork

Procedures for disassembling and assembling the front fork.

Front Disc Brake**

Electricals

DTS-i and DC Ignition System

Maintenance Electrical

Procedures for maintaining electrical components of the motorcycle.