Bajaj Pulsar 150 User Manual

Carburettor Specifications
Dealer Development Center, Pune
26
Pulsar DTS-i 150/180 Training Notes Dealer Development Center, Pune
27
Pulsar DTS-i 150/180 Training Notes
Carburettor Specifications of Pulsar 150 cc :
Make and Type Ucal-Mikuni BS26, CV type
Identification No. DH - U3
Idling Speed 1400 +100
VC Screw setting 2.5 + 2 turns out
Main Jet 107.5
Jet needle mark 4DMP23
Needle jet mark P-1
Jet needle clip Position 2nd from top
Pilot Jet 12.5
Starter jet Fixed type
Throttle valve Fixed type
Choke Lever 2 stage with push pull type
mechanism (ON / OFF)
Carburettor Specifications of Pulsar 180 cc :
Make and Type Ucal-Mikuni BS26, CV type
Identification No. DJ - U4
Idling Speed 1400 + 100
VC Screw setting 2.5 + 2 turns out
Main Jet 112.5
Jet needle mark 4078
Needle jet mark P-1
Jet needle clip Position 2nd from top
Pilot Jet 17.5
Starter jet Fixed type
Throttle valve Fixed type
Choke Lever 2 stage with push pull type
mechanism (ON / OFF)
Tune-Up for Optimum Mileage
Reed Switch : Maintenance
• Magnet should not touch with reed
switch.
• Gap between Magnet & Reed Switch
should not be more than 2.5 mm.
• Movement of throttle lever with
magnet assly and Reed Switch fitted
should be free.
Check throttle lever movement by rotating it with hand. It
should not be sticky in operation and should return back it self
on releasing.
Gap
2.5mm max.
Reed Switch : Setting
B
A
C
Reed Switch : Checking
• Keep throttle at zero position. (Fig. 1).
• On connecting multimeter to Reed
Switch couple r it should show
continuity.
• When throttle is open and Reed
Switch magnet crosses to straight
edge of fix bracket of Reed Switch
(Fig. 2) multimeter should show
discontinuity.
• On De-acceleration, when of Reed
Switch magnet re-coinsides with
straight edge of fix bracket of Reed
Switch (Fig. 3) Multimeter should
show continuity.
Fig. 1
0
0 0
.
Fig. 2
1
Fig. 3
0
0
.
0
• Accelerator cable play: 2-3 mm by
adjusting the Adjuster (A).
• Protude stopper (B) of the throttle
lever bracket must on idling screw
(C) tip.
Other Mandatory Checks
a. Ensure no fuel leakage through fuel cock,
fuel lines.
b. Ensure free rotation of both the wheels.
c. Ensure correct tyre pressure (For 150 cc) -
2
Front wheel: 1.75 Kg/Cm (25.0 PSI)
2
Rear wheel: 2.00 Kg/Cm (28.4 PSI) Solo
2
2.25 Kg/Cm (32.0 PSI) Pillion
Ensure correct tyre pressure (For 180 cc) -
2
Front wheel: 2.00 Kg/Cm (28.4 PSI)
2
Rear wheel: 2.00 Kg/Cm (28.4 PSI) Solo
2
2.15 Kg/Cm (30.5 PSI) Pillion
d. Set control cable free play:
• Front brake lever 2 ~ 3 mm.
• Rear brake pedal 25 ~ 30 mm.
Engine Tune up
SPARK PLUG: Champion RG4HC
Spark Plug Gap :
0.6 to 0.8 mm.
Replace at Every :
15,000 Kms.
0.6 to
0.8 mm
AIR FILTER:
• Clean at every 2,500
Kms.
• Replace at every
15,000 Kms.
COMPRESSION
PRESSURE (For 150cc)
2
• Std : 6.0~10.0 Kg/cm
• Service Limit :
2
5.0~10.0 Kg/cm
COMPRESSION
PRESSURE (For 180cc)
2
• Std : 11.0~13.0 Kg/cm
• Service Limit :
2
9.0~10.0 Kg/cm
TAPPET CLEARANCE
• Inlet valve: 0.05 mm
• Exhaust valve: 0.1 mm
CARBURATTOR
• Idling: 1400 + 100 rpm.
• Air Screw Setting : 2.5
+ 1 turn.
• CO %: 1.75 to 2.25 %
D
J-
U4
S
2
B
B 29
9
3
1
B H-
3
D U
S 6
27
B
2 6X

Bajaj Pulsar 150 Specifications

General

Displacement	149.5 cc
Max Power	14 PS @ 8500 rpm
Max Torque	13.25 Nm @ 6500 rpm
Transmission	5-speed constant mesh
Fuel Tank Capacity	15 liters
Brakes	Front: Disc, Rear: Drum
Wheelbase	1320 mm
Kerb Weight	144 kg
Compression Ratio	9.5:1
Fuel System	Carburetor
Clutch	Wet Multi Plate
Rear Suspension	Twin Shock Absorbers
Overall Length	2055 mm
Overall Width	765 mm
Overall Height	1060 mm
Ground Clearance	165 mm
Seat Height	790 mm
Ignition	Digital
Starting	Electric Start
Front Suspension	Telescopic, 31 mm Conventional fork
Front Tyre	80/100-17 Tubeless
Rear Tyre	100/90-17 Tubeless
Reserve Fuel Capacity	3.2 liters
Engine Type	4-stroke, 2-Valve, Twin Spark BSVI Compliant DTS-i Engine