Dealer Development Center, Pune
66
Pulsar DTS-i 150/180 Training Notes
Measuring & Testing Equipment : DC Clamp Meter
Horn
200 DC A
Meter Range
2.2 Amps
Encircle clamp meter jaws
around Brown wire of horn
Connections Standard Value
SOP :
• Encircle clamp meter jaws around Brown wire of Horn.
• Press horn switch & check instantaneous current drawn by horn.
Measuring & Testing Equipment : DC Clamp Meter
Starter Motor - Current Drawn
200 DC A
Meter Range
20 ~ 32 Amps Spark
Plug Caps removed
0
(Measured at 27 )
Encircle clamp meter
transformer jaws around
thick Red wire of starter motor
Connections
Standard Value
SOP :
• Switch ‘ON’ Ignition Key & disconnect both spark plug caps (care to be
taken so that spark plug does not jump to metal part)
• Select range & set clamp meter Zero reading.
• Encircle red input wire of starter motor by clamp meter jaws.
• Crank engine by pressing self starter button.
• Press self starter button 3 seconds & check cranking current displayed
on clamp meter LCD display.
Dealer Development Center, Pune
67
Pulsar DTS-i 150/180 Training Notes
Dos & Don’ts
HORN
Dos
3
Ensure that resonator is not
pressed by any portion of
cables or wiring harness as it
will result in distorted sound.
• Adjust horn by phillips screw
driver
- without removing silicon
sealant from the adjustment
screw.
- by rotating the screw in the
direction of arrow provided
in the screw.
Ensure that horn is firmly fitted
on frame
Ensure that horn is free from
dust and mud accumulation.
Ensure that battery is fully
charged.
Ensure that horn switch button
is operating freely.
Ensure that horn wires are
intact.
Don'ts
7
Do not hit by mallet /
scr ew d r iv er on h orn
resonator.
Never remove resonator
cap as it could result in
water entry & subsequent
malfunctioning of horn
Do not apply pressurised
water jet directly on horn
resonator.
Do not r em ov e silicon
sealant from adjustment
screw as it will result in
water entry in horn.
Never adjust nut on horn
cap side & bracket end
(back side) as it will result
in horn malfunctioning &
failure.
Maintenance - Electrical