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Bajaj Pulsar 180 DTSi User Manual

Bajaj Pulsar 180 DTSi
37 pages
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Bajaj Pulsar 180 DTSi Specifications

General IconGeneral
Displacement178.6 cc
Max Power17.02 PS @ 8500 rpm
Max Torque14.22 Nm @ 6500 rpm
Bore x Stroke63.5 mm x 56.4 mm
Compression Ratio9.5:1
Fuel SystemCarburetor
ClutchWet, multi-plate
Frame TypeDouble cradle
Rear Suspension5-way adjustable, Nitrox shock absorber
Front Brake260 mm Disc
Rear Brake130 mm Drum
Front Tyre90/90-17
Rear Tyre120/80-17
Fuel Tank Capacity15 liters
Kerb Weight147 kg
Overall Length2035 mm
Overall Width765 mm
Wheelbase1345 mm
Ground Clearance165 mm
Seat Height790 mm
Engine Type4-stroke, DTS-i, air cooled
IgnitionDigital
StartingElectric Start
Transmission5-speed
Front SuspensionTelescopic
Reserve Fuel Capacity3.2 liters

Summary

Technical Specifications

Engine and Transmission Specifications

Covers engine type, bore, stroke, displacement, compression ratio, and gear ratios.

Pre-Delivery Inspection (PDI) Checklist

Engine, Fuel System, and Frame Checks

Checks for engine oil, fuel lines, fuel tap, carburettor, wheels, spokes, and drive chain.

Electrical System Checks

Covers battery, all bulbs, switch operations, and starter motor functionality.

Digital Twin Spark Ignition (DTS-i) Technology

Twin Spark Plug Configuration

Explains the advantage of two spark plugs for improved combustion.

Digital CDI and Ignition Timing

Details the Digital CDI's role in optimizing ignition timing and spark advance.

Troubleshooting and Maintenance Tips

Reed Switch Assembly Malfunction

Details symptoms and remedies for a malfunctioning Reed Switch Assembly.

Engine Tightening Torques

Cylinder Head Mounting Bolt Torques

Torque specifications for cylinder head bracket mounting bolts.

Engine Mounting Bolt and Nut Torques

Torque values for engine mounting bolts and nuts.

Chain Tensioner and Output Sprocket Torques

Torque specifications for chain tensioner and output sprocket bolts.

Silencer Mounting Bolt and Nut Torques

Torque values for silencer mounting bolts and nuts.

Gear Cover Holder and Crankcase Joining Torques

Torque specifications for gear cover holder and crankcase joining bolts.

Clutch Cover Torques

Torque specification for clutch cover bolts.

Oil Pump and Filter Nut Torques

Torque values for oil pump mounting bolts and centrifugal oil filter nut.

Rotor Cover and Clutch Nut Torques

Torque specifications for rotor cover bolts and clutch nut.

Cylinder Head Cover Nut & Bolt Torques

Torque values for cylinder head cover nuts and bolts.

Camshaft Sprocket, Starter Motor, Rotor Bolt Torques

Torque specifications for camshaft sprocket, starter motor, and rotor mounting bolts.

Idler Gear, Spark Plug, Drain Bolt Torques

Torque values for idler gear holder, spark plug, and drain bolt.

Chassis Tightening Torques

Front, Rear Axle, and Torque Rod Nut Torques

Torque specifications for front axle nut, rear axle nut, and torque rod nut.

Sleeve Nut and Rear Sprocket Mounting Nut Torques

Torque values for sleeve nut and rear sprocket mounting nut.

Handlebar Holder and Steering Top Bolt Torques

Torque specifications for handlebar holder bolts and steering top bolt.

Steering Stem Nut and Upper Clamp Allen Bolt Torques

Torque values for steering stem nut and upper clamp allen bolt.

Front Fork Top Bolt and RSA Mounting Nut Torques

Torque specifications for front fork top bolts and RSA mounting nuts.

Swing Arm Pivot Nut Torques

Torque specification for the swing arm pivot nut.

Caliper Install, Disc Bottom Allen Bolt Torques

Torque values for caliper install bolts and disc bottom allen bolts.

Oil Bolt - Disc Brake Torques

Torque specification for the oil bolt on the disc brake.

Engine Service Data

Chassis Service Data

Important Assembly Tips

Top End Serviceability

AC Lighting Circuit Diagram

Ignition Circuit Diagram

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