Bajaj pulsar DTS-i - Page 117

SOP FOR DISMANTLING ENGINE
Pulsar 150/180 DTS-i
Service Station Manual
113
Dealer Development Center
Akurdi Pune
Note :
Holding the gear complete starter clutch rotate the rotor and pull it out in
Anticlockwise direction to prevent rollers and springs coming out.
Remove :
• Gasket
• Bolt
• Plate starter clutch gear return
• Gear starter clutch
(A)
(B)
Remove :
• Collar (A)
• Shaft
• Gear comp. starter counter assly
A
B
A
Warning :
• These components remain hot for a long time especially if removed from a
hot engine. Wear suitable hand protection to prevent burns.
• Rotor puller has left hand threads
Remove :
• 3 Screw
• Guide starter assembly along with oil seal.
(A)
Note : Removal of guide starter assembly is to be removed only if required.
Caution : Ensure that the woodruff key of rotor is removed prior to the
removal of guide starter assembly. The lips of magneto oil seal housed in
guide starter assembly will get damaged if not done so.