PARTS INSPECTION PARAMETERS
Pulsar 150/180 DTS-i
Service Station Manual
129
Dealer Development Center
Akurdi Pune
• Axial play Ok / Not excessive:
:
:
:
:
• Radial play Ok / Not excessive
• Bearing Seat No sign of high spot on seating
area.
• Bearing class & code As per specification numbers
• Bearing Rotation Free Rotation
• Clutch plates / Steel plates - Thickness as per service data
• Warpage as per service data
• No Seizure / Damaged bonding of friction material
• Tangs (Lugs) / Teeth - No wearing
• Thrust plate cracked
• No Foreign material embedded
• Colour change / Signs of overheating if any
• No uneven wear pattern
• Conical face machining for spacer clutch
Bearings :
Clutch :
• No Wear marks on slots.
• Clearance between clutch plate tangs and slot in the clutch
housing should not be excessive
• Free movement of plates in clutch housing slots.
• Rivets of clutch housing should not be loose.
• Free rotation of housing on Input shaft
• Contact surface for friction plates-should not be worn out
excessively
• Pressure Plate free movement in clutch hub splines
• Holes for lubrication
• Clutch hub height
• Smoothness in ID of clutch wheel
• Spacer free movement on clutch wheel
• Presence of plain and wave washer in 1st clutch plate
Clutch Housing :
Clutch Hub / Clutch Wheel :
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