ASSEMBLY - ENGINE
Clutch Cover
Apply loctite 243 to all damper fitment bolts.
Fit :
•
•
Valve assembly and circlip (H)
Oil inspection window
• Wire clip (I)
• Set dampers (K)
• Set of plates (L)
• Bolts (J)
• Rack (C)
• Shaft Clutch Release (B) in Clutch Cover by rotating it slightly to
match the teeth.
• Parallel Pin (A) to lock the Shaft Clutch Release
• Washer
• Spring torsion clutch lever
• External lever
• Bolt
• Spring joint ‘A’ (F)
• Plunger Plate (E)
• Plunger Plate (E)
• Plunger oil (D)
• 2 Dowel Pins
• Grommet (M)
• Oil feeler plug (G)
Note : Ensure fitment of set of dampers and plate before fitting the above.
Gear Complete Starter Counter Assembly
Fit :
Using Arbour Press
• Needle Roller Bearing
Crankcase LH (Magneto Side)
Fit :
• Guide Starter Assembly
• 3 Screws (A) (Use loctite 243)
B
G
F
E
D
A
J
L
K
C
H
Pulsar 150/180 DTS-i
Service Station Manual
138
Dealer Development Center
Akurdi Pune
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