Bajaj pulsar DTS-i - Page 150

ASSEMBLY - ENGINE
Note : Place clean piece of cloth on the ‘Crankcase’ bottom end because their is
chance of ring snap falling down while fitment.
Using Special Tool : Piston Ring Holder 37 10DJ 30
• Slide the Cam Chain upright with soft copper wire / Thread into
cylinder
• Slide the piston assembly into cylinder
Fit :
Note : Apply thin layer of oil in cylinder bore and piston assly when sliding inside
for ease in fitment.
Fit :
• Head gasket
• 2 Dowels (A)
• Chain Guide (Non tensioner side)
Note : Holding the chain firmly bring the piston assly to TDC position and Ensure
‘T’ mark on the rotor is matching with generator cover mark.
A
Fit :
• Cylinder Head Assly
• 2 Dowels
Pulsar 150/180 DTS-i
Service Station Manual
146
Dealer Development Center
Akurdi Pune