SPECIAL TOOLS
Details of Exclusive Special Tool
For carrying out repairs / overhauls, these 4 new special tools were developed earlier exclusively
for Pulsar DTS-i 200cc & Pulsar DTS-Fi 220cc & can be used for Pulsar UG-4 also. Rest of the
special tools required remains the same which were earlier used for Pulsar, Pulsar DTSi UG-II,
Pulsar DTSi UG III.
Drawing No :
Application :
37 1740 05
Used for holding the fork piston
from inside.
Fork Holder :
Drawing No :
Application :
37 1740 03
To fit fork oil seal on outer pipe.
Fork Oil Seal
Fitment Punch :
Drawing No :
Application :
37 1740 04
Used for removing front fork inner
tube from outer tube.
Fork Inner & Outer Tube
Extractor :
Drawing No :
Application :
74 9309 93
To remove & refit needle roller
bearing from swing arm.
Needle Bearing Puller :
Pulsar 150/180 DTS-i
Service Station Manual
162
Dealer Development Center
Akurdi Pune
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