Bajaj pulsar DTS-i - Page 93

SERVICE DATA
Cam Height
Inlet
31.0
Exhaust
30.4
Inlet
31.3
Exhaust
31.0
Standard
Limit
Inlet
30.8
Exhaust
30.2
Inlet
31.1
Exhaust
30.8
Service
Limit
Pulsar
150 cc
Pulsar
180 cc
Cylinder Head Warp
0.05
0.05
Standard
Limit
--
--
Service
Limit
Pulsar
150 cc
Pulsar
180 cc
Camshaft Chain Length 20 Links
127.00 ~
127.20
127.00 ~
127.20
Standard
Limit
128.0
128.0
Service
Limit
Pulsar
150 cc
Pulsar
180 cc
20-link length
1st 2nd 21st
MEASURE THIS LENGTH
Piston Ring End Gap
Top
0.15~0.30
Second
0.30~0.45
Top
0.15~0.30
Second
0.30~0.45
Standard
Limit
Top
0.55
Second
0.70
Top
0.55
Second
0.70
Service
Limit
Pulsar
150 cc
Pulsar
180 cc
Cylinder Inside Diameter
Group A
58.010 ~
58.025
Group A
63.50 ~
63.508
Standard
Limit
Group B
58.017 ~
58.033
Group B
63.508 ~
63.515
Pulsar
150 cc
Pulsar
180 cc
10mm
20mm
40mm
Clutch Spring Free Length
37.00
37.00
Standard
Limit
Service
Limit
Pulsar
150 cc
Pulsar
180 cc
35.00
35.00
Piston Diameter
Service
Limit
58.000 ~
58.008
63.500 ~
63.508
Standard
Limit
57.975 ~
57.981
63.475 ~
63.481
Pulsar
150 cc
Pulsar
180 cc
7mm
Friction Plate Thickness
Standard
Limit
2.75
2.75
Service
Limit
Pulsar
150 cc
Pulsar
180 cc
2.9 ~ 3.1
2.9 ~ 3.1
Pulsar 150/180 DTS-i
Service Station Manual
89
Dealer Development Center
Akurdi Pune