Bajaj pulsar DTS-i - Page 99

IMPORTANT POINTS TO REMEMBER
Valve timing
• Ensure the sprocket marks (A) are aligned horizontally with cylinder head
top machined face and the piston is at TDC.
AA
• Secure the ‘Cam Chain Sprocket’ in the Spl. tool firmly & then tighten the
sprocket allen bolt (A).
• Ensure that the ‘O’ mark on washer always faces outwards when tightening
the allen bolt.
A
0
Ensure
• While assembling hub clutch place plain washer first & then place Belleville
washer. Concave face should be upwards i.e. towards technician.
• After placing Belleville, fit clutch plate with 40 friction material cubs (A) with
more I.D.
• 3 Nos. / 4 Nos. of clutch plates with 48 fiction material cubs (B)
alternatively along with steel plates.
• Fit top clutch plate with 40 friction material cubs (C).
Belleville
Washer
Plain
Washer
Clutch
Hub
• Take utmost care while assembling.
• Fit Belleville washer in between 2 plain washers.
A
B
C
Pulsar 150/180 DTS-i
Service Station Manual
95
Dealer Development Center
Akurdi Pune