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baltur BTL 14 - User Manual

baltur BTL 14
60 pages
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BRUCIATORI DI GASOLIO MONOSTADIO
SINGLE-STAGE DIESEL BURNERS
ITALIANO
Manuale istruzioni per l'installazione, l'uso e la
manutenzione
IT
Installation, use and maintenance instruction
manual
EN
BTL 14
BTL 20
BTL 26
ISTRUZIONI ORIGINALI (IT)
ORIGINAL INSTRUCTIONS (IT)
0006080871_202001

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Summary

Baltur Single-Stage Diesel Burners Manual

Product Identification: Single-Stage Diesel Burners

Identifies the specific type of burners covered in the manual.

Burner Models: BTL Series

Lists the specific burner models (BTL 14, 20, 26) detailed in the manual.

Electric Wiring Diagrams

Diagram Details and Specifications

Provides specific details about the electric diagram, including model compatibility and versioning.

Component Identification and Wire Color Codes

Electrical Component Descriptions

Defines various electrical components (A1, B1, H0, etc.) used in the burner system.

Wire Color Code Legend

Specifies the color coding convention for electrical wires within the diagrams.

Safety Warnings and Conditions of Use

Manual Purpose and General Safety

Explains the manual's aim and provides essential general safety instructions for users.

Storage Conditions and Duration

Details the required environmental conditions and maximum duration for equipment storage.

Installation and Operational Safety Guidelines

Safety Warnings for Installation

Outlines critical safety precautions to be followed during the installation process.

Safety for Startup, Test, Use, and Maintenance

Lists essential safety guidelines for initial startup, testing, operation, and maintenance phases.

Residual Risks and Electrical Safety

Identification of Residual Risks

Highlights potential residual risks indicated by pictograms during correct operation.

Electrical System Safety Requirements

Details essential electrical safety measures, grounding, and connection precautions.

Technical Specifications and Emissions Data

Burner Model Technical Specifications

Presents detailed technical data for BTL 14, 20, and 26 burner models.

Diesel Emissions Classification

Provides NOx and CO emissions data according to EN 267 standards.

Accessories, Identification, and Operating Range

Standard Included Accessories

Lists the standard accessories provided with the burners for installation.

Burner Identification Plate Information

Details the information presented on the burner's identification plate.

Burner Operating Range Charts

Graphical representation of the operating ranges for different burner models.

Burner Design and Functional Characteristics

Key Technical and Functional Features

Describes automatic control, electrical system rating, and soundproofing.

Design Characteristics and Components

Outlines design elements like combustion head, mounting flange, and component illustration.

Overall Burner Dimensions

Dimensional Data Tables and Diagrams

Provides detailed measurements and diagrams for burner dimensions across models.

Burner to Boiler Connection Procedure

Flange and Gasket Installation Steps

Details the procedure for attaching the flange and gasket for boiler connection.

Securing Burner to Boiler

Explains how to fix the burner to the boiler using supplied hardware.

Fan Assembly Instructions

Fan Assembly Diagram with Dimensions

Illustrates the fan assembly, highlighting key dimensions to respect.

Hydraulic Connections: Gravity Feed

Gravity Fuel Supply System Setup

Describes hydraulic connections for gravity fuel supply, including components and pipe sizes.

Alternative Fuel Supply System Configurations

Siphon Feed System Details

Details hydraulic connections for a siphon feed system from the tank top.

Intake Supply System Configuration

Explains hydraulic connections for an intake supply system with pipe diameter considerations.

Electrical Connections and Safety

Guidelines for Electrical Connections

Recommends wire types, power supply checks, and connection practices.

Switchboard Access Warning

Warns that only qualified personnel should access the burner electrical switchboard.

Burner Operation and Lock-out Modes

Automatic Operation Sequence

Explains the burner's automatic startup, fan, ignition, and fuel cut-off sequence.

Understanding Lock-out Status and Reset

Describes lock-out conditions, causes, and the procedure to reset the burner.

Startup, Regulation, and Combustion Tuning

Initial Startup and System Checks

Outlines initial startup steps and system checks for water and flue dampers.

Adjusting Flame Disk and Electrodes

Explains how to adjust the flame disk and electrode positions for optimal combustion.

Burner Adjustment Data and Nozzle Selection

Adjustment Data Table

Provides specific data for adjusting burner flow rate, air damper, and disk position.

Recommended Nozzle Types

Lists recommended nozzle types for optimal burner performance.

Electrode and Disk Distance Adjustment

Electrode;Disk Positioning Diagram

Illustrates correct electrode and disk positioning with specific dimensional data.

Improving Ignition via Electrode Adjustment

Suggests minor electrode adjustments for better ignition performance.

Suntec Fuel Pump Specifications

Suntec Pump Component Identification

Identifies and lists the individual components of the Suntec fuel pump.

Fuel Pump Hydraulic Circuit Diagram

Shows a schematic diagram of the fuel pump's hydraulic circuit.

LMO Control Unit Operation and Diagnostics

Accessing Diagnostics Functions

Explains how to operate the control unit and access diagnostics via the reset button.

Interpreting LED Status Indicators

Details the meaning of the multi-coloured LED for operational status and diagnostics.

Troubleshooting Burner Malfunctions

Lock-out Diagnostics and Activation

Explains lock-out indication and how to activate diagnostic mode for troubleshooting.

Fault Cause Diagnosis and Remedies

Lists common faults, their causes, and diagnostic indicators (blink codes) with remedies.

Routine Burner Maintenance

Key Maintenance Tasks

Outlines essential maintenance activities like gas analysis, cleaning, and component checks.

Accessing Components for Servicing

Illustrates how to access internal components for cleaning and inspection.

Burner Maintenance Schedule

Combustion Head Maintenance Schedule

Specifies yearly maintenance for the combustion head and its related parts.

Fuel Line and Combustion Parameter Checks

Details maintenance for fuel line components and periodic combustion parameter checks.

Expected Lifespan of Burner Components

Factors Affecting Component Lifespan

Explains how application, maintenance, and environment influence component longevity.

Component Lifespan Data Table

Lists safety components and their expected operational cycles and years of service.

Troubleshooting: Flame and Starting Issues

Flame Control Device Faults

Addresses lock-out with flame on, and no ignition despite fuel spray, listing causes and remedies.

Fuel Delivery and Startup Problems

Covers lock-out without fuel spray and burner non-start issues, with causes and solutions.

Troubleshooting Flame Appearance and Combustion

Flame Irregularities and Causes

Details issues like sparks, smoke, soot, and flickering flames, with their causes and remedies.

Boiler Internal and Chimney Issues

Addresses internal boiler corrosion and soot at the chimney outlet, providing causes and solutions.

Nozzle Flow Rate and Selection Guide

Nozzle Flow Rate Table

Provides a table correlating GPH, pump pressure, and fuel flow rate for nozzle selection.

Nozzle Selection Example

Illustrates how to use the flow rate table to determine the correct nozzle for a given capacity.

Company Contact and Catalog Information

Baltur S.P.A. Contact Details

Provides contact information, website, and email for the manufacturer.

Catalog Data Disclaimer

States that catalog information is indicative and subject to manufacturer changes.

baltur BTL 14 Specifications

General IconGeneral
Brandbaltur
ModelBTL 14
CategoryBurner
LanguageEnglish

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