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Baumuller BUM 62 - User Manual

Baumuller BUM 62
74 pages
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E
5.94005.12
Manual
Mono Power Unit
BUM 62, 63, 64
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Baumuller BUM 62 Specifications

General IconGeneral
BrandBaumuller
ModelBUM 62
CategoryPortable Generator
LanguageEnglish

Summary

1 Safety Notes

Danger information

Defines DANGER, WARNING, and NOTE terms for safety.

Qualified personnel

Defines who is considered qualified personnel for safety.

Application as directed

Specifies unit usage must align with operating instructions.

Voltage test

Outlines requirements and procedures for voltage testing.

2 Technical Data

2.1 General

Overview of BUM 62, 63, 64 mono power units and their applications.

2.1.1 Function description

Detailed explanation of the functional components of the units.

2.1.2 Block diagram BUM 62

Illustrates the internal connections and signal flow for BUM 62.

2.1.3 Block diagram BUM 63;64

Illustrates the internal connections and signal flow for BUM 63/64.

2.2 Electrical data

Lists key electrical specifications, current, voltage, and power ratings.

2.3 Type code

Explains the coding system used for product identification.

3 Transportation, Unpacking

4 ASSEMBLY

4.1 Dimensions

Presents dimensional drawings and key measurements for the units.

4.2 Assembly information

Provides essential guidelines for safe and effective unit installation.

4.3 Fastening

Details the mounting and fastening procedures for the units.

5 INSTALLATION

5.1 Danger information

Warns about electrical hazards and rotating parts during installation.

5.2 Standardization information

Covers relevant standards, protection classes, and environmental conditions.

5.3 EMC information

Discusses electromagnetic compatibility measures and configuration for optimal performance.

Cabling

Provides guidance on proper cabling techniques to suppress noise.

Grounding

Explains the principles and methods for effective grounding to meet EMC requirements.

Screening

Details methods for effective cable screening for noise reduction.

Filtering

Discusses the need for and assembly of filters for EMC compliance.

Discharge currents

Warns about discharge currents and incompatibility with certain circuit breakers.

5.4 Safety relay

Explains the function and necessity of safety relays for preventing unexpected starts.

5.4.1 Methods to avoid an unexpected starting

Details techniques and principles for preventing hazardous unintended machine starts.

5.4.2 Safety categories

Describes safety categories and their relevance to machine components.

5.4.3 The safety relay

Explains the operation and function of the safety relay in fail-safe mode.

Sequence diagram of the safety relay

Illustrates the operational sequence of the safety relay.

Application example for machine of category 3

Shows a practical wiring example for safety category 3 applications.

Application example for machine of category 4

Demonstrates a wiring example for safety category 4 applications.

5.5 Terminal diagrams

Provides detailed wiring diagrams for the terminal connections of BUM 62.

5.5.2 Terminal diagram BUM 63

Details the terminal connection diagram for the BUM 63 unit.

5.5.3 Terminal diagram BUM 64

Presents the terminal connection diagram for the BUM 64 unit.

Terminal notes

Explains specific terminal functions and connection notes for fuses, contactors, etc.

5.6 Connector pin assignment

Details the pin assignments for power terminals on BUM 62.

5.6.2 Power terminals BUM 63;64

Lists pin assignments for power terminals on BUM 63 and BUM 64.

5.6.3 Control terminal

Describes the pin assignments for control terminals, including X99A/X99B.

Sub-unit terminal X99 AB

Explains the function and assignment of terminals on the X99AB sub-unit.

X68 safety relay, 4-pin block connector (option)

Details the pinout and function of the optional X68 safety relay connector.

Terminal fan

Provides connection information for the unit's terminal fan.

X60 64-pin plug

Explains the use of the X60 plug for controller cassette connection.

5.7 Accessories

Lists available accessories such as fuses and line reactors.

3-phase line reactors for 400 V supply voltage

Provides specifications and dimensions for 400V line reactors.

3-phase line reactors for 500 V supply voltage

Provides specifications and dimensions for 500V line reactors.

EMC package

Lists components available for enhancing EMC performance.

6 COMMISSIONING

6.1 Danger information

Warns about electrical hazards and rotating parts during commissioning.

6.2 Function diagram BUM 62

Illustrates the operational logic and status indicators for BUM 62.

6.3 Function diagram BUM 63;64

Shows the operational logic and status indicators for BUM 63/64.

6.4 Operation

Explains how the controller manages the unit and how to reset faults.

6.5 Messages and warnings

Details various system messages and warnings monitored by the unit.

6.5.1 Monitoring of the input rectifier

Describes monitoring functions for mains voltage, phase, and temperature.

6.6 Monitoring motor-end power unit

Covers monitoring of overcurrent, earth-fault, DC link voltage, and transistor status.

Auxiliary voltage supply monitoring

Explains monitoring of the auxiliary voltage supply and error reporting.

Supply monitoring

Discusses supply monitoring and its relation to the controller cassette.

Cooling element temperature monitoring

Explains how cooling element temperature is monitored via the controller.

Ready for use

Defines the "Ready for use" status and its communication.

Reset

Describes how to reset stored errors via controller signals.

Safety ready (option)

Explains the optional safety ready function and its states.

6.7 Voltage failure

Details how the unit responds to voltage failures and automatic restarts.

7 MAINTENANCE

7.1 Maintenance notes

States that the unit is maintenance-free and prohibits unauthorized conversion.

7.2 Environmental conditions

Advises on proper storage conditions to prevent damage, especially to capacitors.

7.3 Recommissioning

Instructs on recommissioning procedures, especially after storage.

7.4 Disposal

Outlines the components and materials of the units and disposal guidelines.

8 APPENDIX

8.1 Manufacturer Declaration

Declaration of conformity to EC Machine Directives for the mono power unit.

8.2 Declaration of Conformity

Declaration of conformity to the Low Voltage Directive for the product.

8.3 General Conditions of Sale and Delivery

Outlines the terms and conditions governing sales, deliveries, and warranties.

10. Payments

Details payment terms, due dates, and consequences of late payment.

11. Reservation of Ownership

Explains the retention of ownership until full payment is received.

13. Copyright (in particular Software; Licence)

Defines rights and restrictions related to the unit's software and licensing.

16. Miscellaneous

Covers miscellaneous conditions, including validity of terms and gap-filling.

17. Acceptance

Specifies procedures and responsibilities for goods acceptance.

18. Erection and Installation

Outlines conditions for erection and installation services.

8.4 Index

Provides an alphabetical index of topics and their corresponding page numbers.

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