Bayco Products, Inc. • 640 South Sanden Blvd. • Wylie, TX 75098 • 1-800-233-2155 • 1-469-326-9400 • www.nightstick.com
INS-XPP-5454G-LG-22 09-08-2022
Instruction Manual
XPP-5454G
US PATENT 9,713,217
THE XPP-5454G IS APPROVED FOR USE
CLASS I DIV 1 GRPS A-D T3
CLASS II & III GRPS E-G T135ºC
CLASS I ZONE 0 AEx ia IIC T3 Ga
Ex ia IIC T3 Ga
II 1 G Ex ia op is IIC T3 Ga
Ex ia op is IIC T3 Ga
Intertek ITS 13 ATEX27928X
ITS21UKEX0266X
IECEx ITS 18.0030X
-20ºC ≤ Tamb ≤ +40ºC
1.5V/Cell E92 or EN92
2575
ID 5012927
INTRINSICALLY SAFE
SECURITE INTRINSEQUE
Bayco Products, Inc. XPP-5454G
640 S. Sanden Blvd., Wylie, TX 75098
Ex ia op is IIC T3 Ga
(-20ºC ≤ Tamb ≤ +40ºC)
NCC 15.0296 X
0359
WARNINGS - INTRINSICALLY SAFE
y Warning: Use only the approved non-rechargeable batteries listed below.
y Warning: Do NOT attempt to use rechargeable AAA batteries with this light.
y Warning: To prevent ignition of a hazardous atmosphere, do not open the battery
compartment in the hazardous environment. This task must ONLY be performed in an
area known to be non-hazardous.
y Warning: When exchanging batteries, use only ENERGIZER E92 or EN92
BATTERIES.
y Warning: To prevent ignition of a hazardous atmosphere, the AAA batteries must
only be exchanged in an area known to be non-hazardous.
y Warning: To reduce the risk of explosion, do not mix new non-rechargeable batteries
with used non-rechargeable batteries, or mix non-rechargeable batteries from different
manufacturers.
y Warning: Substitution of components may impair intrinsic safety.
SPECIAL INSTRUCTIONS FOR INTRINSIC SAFETY
y For personal safety, always conrm the rating of any known hazardous or potentially
hazardous location where the light is to be used.
BATTERY INSTALLATION
WARNING: In order to maintain the XPP-5454’s Intrinsically Safe rating, the only
AAA batteries certied for use with this light are the ENERGIZER E92 or EN92
BATTERIES.
y Do not attempt to use any other brand or model of AAA batteries with this light.
y Do not attempt to use any type of rechargeable AAA batteries with this light.
Warning: To prevent ignition of a hazardous atmosphere, do not open the battery
compartment door in the hazardous environment. This task must ONLY be done
in an area known to be non-hazardous.
y Loosen the locking screw located on the back of the battery compartment door.
NOTE: Do NOT attempt to completely remove the locking screw. Doing so is not
necessary and may damage the threads. The screw simply needs to be loosened
enough to allow the battery compartment door to open.
y Using 3 – AAA ENERGIZER E92 or EN92 BATTERIES (make sure that all 3
batteries are of the same model), install the batteries in the back of the light paying
close attention to the markings inside the battery compartment for proper battery
terminal polarity alignment.
y Close the battery compartment door.
y Tighten locking screw. CAUTION: Do NOT over-tighten. Doing so may damage the
threads and impact the light’s Intrinsic Safety.
OPERATION
THE XPP-5454G HAS TWO BUTTONS THAT CONTROL LIGHT OUTPUT:
LIGHTING MODES
Pressing the Spotlight Button will turn on the spotlight. Pressing the Floodlight
Button will turn on the oodlight. Pressing both buttons will turn on both the Spotlight
and the Floodlight. This mode is called Dual-Light.
EACH BUTTON HAS TWO BRIGHTNESS SETTINGS
y High-brightness - Press the desired button once
y Low-brightness - Press the desired button a second time
y Pressing the same button a third time will turn that lighting mode off
THE XPP-5454G HAS A TILT ADJUSTMENT FEATURE:
Simply adjust the tilt angle of the light to illuminate the desired area.
THE XPP-5454G COMES WITH TWO DIFFERENT HEADBANDS:
ELASTIC NON-SLIP HEADBAND
Use this headband for wearing the headlamp directly on your head or while wearing
a soft hat such as a ball cap. The non-slip feature will keep the light positioned on the
head even during vigorous movement.
HEAVY-DUTY RUBBER HEADBAND
Use the heavy-duty rubber headband on any hardhat. The tacky nature of the strap
will keep the light attached even if the hat is dropped or used in wet conditions.
WARRANTY
LIMITED LIFETIME WARRANTY
Bayco Products, Inc. warrants this product to be free from defects in workmanship
and materials for the original purchaser’s lifetime. The Limited Lifetime Warranty
includes the LEDs, housing and lenses. Rechargeable batteries, chargers, switches,
electronics and included accessories are warranted for a period of two years with proof
of purchase. Normal wear and failures which are caused by accidents, misuse, abuse,
faulty installation and lightning damage are excluded.
We will repair or replace this product should we determine it to be defective. This
is the only warranty, expressed or implied, including any warranty of merchantability or
tness for a particular purpose.
For a complete copy of the warranty, go to www.baycoproducts.com/bayco-product-
support/warranties. Retain your receipt for proof of purchase.
XPP-5454G
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