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Bayco Products NightStick XPR-5522GMX User Manual

Bayco Products NightStick XPR-5522GMX
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Bayco Products, Inc. • 640 South Sanden Blvd. • Wylie, TX 75098 • 1-800-233-2155 • 1-469-326-9400 • www.nightstick.com
INS-XPR-5522GMX-DL-22 09-09-22
Instruction Manual
XPR-5522GMX
THE XPR-5522GMX IS APPROVED FOR USE
CLASS I DIV 1 GRPS A-D T3
CLASS II DIV 1 GRPS E-G Class III T200°C
CLASS I ZONE 0 AEx ia IIC T3 Ga
CLASS II ZONE 20 GRP IIIC
Intertek ITS 16 ATEX201022X
ITS21UKEX0267X
IECEx ITS 16.0045X
-10ºC ≤ Tamb ≤ +40ºC IP54
3.7V/Cell
Input entity parameters for
charging contacts on flashlight:
U
i
4.75V
I
i
500mA L
i
0.0uH
P
i
0.59W C
i
0.0uF
ID 4003544
INTRINSICALLY SAFE
SECURITE INTRINSEQUE
II 1 G Ex ia op is IIC T3 Ga
Model XPR-5522GMX Safety Flashlight
Permissible Flashlight Assembly
APPROVAL No. 20-A160002-0
TESTED FOR INTRINSIC SAFETY IN METHANE-AIR MIXTURES ONLY
WARNINGS:
MSHA approved for use with one part number 5522-BATT rechargeable
battery pack only.
1)
The Model XPR-5522GMX Safety Flashlight is only to be charged on
the surface, or underground in accordance with the applicable
regulations pertaining to battery-charging stations (reference 30 CFR
75.340) with a Bayco Products, Inc. model 5522-CHGR1.
2)
Do not open in areas where permissibility is required.3)
Bayco Products, Inc.
Wylie, TX 75098
640 S. Sanden Blvd.
Ex ia op is IIC T3 Ga
(-10ºC Tamb +40ºC)
NCC 21.XXXX X
2575
0359
ATENÇÃO – UTILIZAR SOMENTE BATERIAS 5522-BATT.
ATENÇÃO – NÃO SUBSTITUIR A BATERIA QUANDO UMA ATMOSFERA EXPLOSIVA PUDER
ESTAR PRESENTE.
ATENÇÃO – NÃO RECARREGUE A BATERIA EM ÁREAS CLASSIFICADAS.
Ex ia op is IIC T3 Ga
22-AV4BO-0248X
PART #: 5522-BATT
MANUFACTURER: BAYCO PRODUCTS
FOR USE ONLY WITH XPR-5522GMX
CAUTION USE ONLY NIGHTSTICK CHARGERS RECHARGEABLE LITHIUM-ION 3.7v 2600mAh, 9.6w DO
NOT DISPOSE IN FIRE OR SHORT CIRCUIT
CAPACITANCE LIMITATION - INTRINSICALLY SAFE
The capacitance measured on two magnets and side clip exceeds 3pF for Group IIC. The
following are the values measured capacitance. The user shall determine the suitability of the
equipment in the end application.
Metal Part Measured Capacitance in pF
Magnet on the base of enclosure 4.03
Magnet on the side of enclosure 3.1
Side clip of enclosure 4.3
WARNINGS - INTRINSICALLY SAFE
y Warning: To prevent ignition of a hazardous atmosphere, do not locate the charger for this
product in the hazardous environment. The charger for this product must be located in an area
known to be non-hazardous ONLY.
y Warning: To prevent ignition of a hazardous atmosphere, do not attempt to charge this
product in the hazardous environment. This task must ONLY be performed in an area known
to be non-hazardous.
y Warning: Lithium-ion batteries must be used and charged properly. Improper use can result
in serious injury, re, or death.
y Warning: Use only the included and approved 5522-BATT rechargeable battery pack from
Bayco Products.
y Warning: Do NOT attempt to use any other rechargeable or non-rechargeable batteries with
this light.
y Warning: To prevent ignition of a hazardous atmosphere, do not open the lens bezel in
the hazardous environment. This task must ONLY be performed in an area known to be
non-hazardous.
y Warning: When exchanging the rechargeable battery pack, use only the approved 5522-
BATT rechargeable battery pack from Bayco Products.
y Warning: To prevent ignition of a hazardous atmosphere, the rechargeable battery pack
must only be exchanged in an area known to be non-hazardous.
y Warning: Do not expose the rechargeable battery pack to water or salt water, or allow the
battery pack to get wet.
y Warning: Do not store the rechargeable battery pack with metallic objects that may cause
a short circuit.
y Warning: Substitution of components may impair intrinsic safety.
SPECIAL INSTRUCTIONS FOR INTRINSIC SAFETY
For personal safety, always conrm the rating of any known hazardous or potentially
hazardous location where the light is to be used.
INITIAL USE
Warning: To prevent ignition of a hazardous atmosphere, do not attempt to charge this
product in the hazardous environment. This task must ONLY be performed in an area
known to be non-hazardous.
CHARGER INPUT: 12 VDC Max
Fully charge the XPR-5522GMX before the rst use, or if the battery is new or has been
unused for several months. The maximum charge time required is approximately 6 hours.
DAILY USE
WARNING: TO PREVENT IGNITION OF A HAZARDOUS ATMOSPHERE, DO NOT
ATTEMPT TO CHARGE THIS PRODUCT IN THE HAZARDOUS ENVIRONMENT.
THIS TASK MUST ONLY BE PERFORMED IN AN AREA KNOWN TO BE NON-
HAZARDOUS.
y Use only the supplied Nightstick charger, 5522-BATT rechargeable battery pack and AC or
DC adapter. For best performance, charge the light when the ashlight beam starts to dim.
y Connect the AC power adapter to the charger. The LED indicator will not be illuminated at
this point.
y With the ashlight facing forward, slide the light into the charger until the contacts snap
into place.
y The LED charging light changes to constant red while charging and remains red until the
battery is fully charged. The charging light turns green when fully charged.
y The total time to fully charge varies depending on the remaining charge in the battery pack.
y To conrm a full charge, keep the light in the charger and turn it on. The LED indicator will
change to red. Turn off the light and if fully charged, the LED indicator will turn green. If not,
leave in charger until charge is completed and turns green.
REPLACING LITHIUM-ION RECHARGEABLE BATTERY
WARNING: TO PREVENT IGNITION OF A HAZARDOUS ATMOSPHERE, DO NOT OPEN
THE LENS BEZEL IN THE HAZARDOUS ENVIRONMENT. THIS TASK MUST ONLY BE
PERFORMED IN AN AREA KNOWN TO BE NON-HAZARDOUS.
WARNING: WHEN EXCHANGING THE RECHARGEABLE BATTERY PACK, USE
ONLY THE APPROVED 5522-BATT RECHARGEABLE BATTERY PACK FROM BAYCO
PRODUCTS.
WARNING: TO PREVENT IGNITION OF A HAZARDOUS ATMOSPHERE, THE
RECHARGEABLE BATTERY PACK MUST ONLY BE EXCHANGED IN AN AREA KNOWN
TO BE NON-HAZARDOUS.
y Loosen the locking screw located on the side of the lens cap enough to allow the bezel
to unscrew. CAUTION: Do not attempt to completely remove the locking screw as it is not
necessary and may damage the threads.
y Unscrew the lens bezel from the housing in a counterclockwise direction.
y Loosen each of the two charger contact pins located below the oodlight lens just enough
to allow the reector / circuit assembly to be removed. Loosen them until approximately 1/8”
of thread is visible. CAUTION: Do not attempt to completely remove these screws as it is not
necessary and will potentially damage the light’s ability to charge.
y Turn the light upside down and carefully shake it in order to remove the reector / circuit
assembly and allow the assembly to slide into your hand. CAUTION: Do not touch the reector
surface with your nger. This may damage the reector surface.
y Allow the battery pack to slide out of the light. Make note of the battery pack’s orientation
within the handle.
y Using only the approved replacement 5522-BATT rechargeable battery pack from Bayco
Products, slide the new battery pack into the handle of the light using the directional arrow
marked on the side of the pack as a guide to proper battery orientation.
y Align the reector / circuit assembly so that the switches on the assembly are aligned with
Question and Answer IconNeed help?

Do you have a question about the Bayco Products NightStick XPR-5522GMX and is the answer not in the manual?

Bayco Products NightStick XPR-5522GMX Specifications

General IconGeneral
Light SourceLED
Drop Rating2 meters
Water ResistanceYes
Impact ResistanceYes
Water RatingIP67
BatteryRechargeable Li-ion

Summary

Special Instructions for Intrinsic Safety

Confirm Hazardous Location Rating

Confirm the rating of any known hazardous or potentially hazardous location before using the flashlight.

Initial Use

Warning: Charging in Hazardous Environment

Do not attempt to charge the product in a hazardous environment; perform only in a known non-hazardous area.

First Charge Procedure

Fully charge the flashlight before first use or after long periods of inactivity. Maximum charge time is approximately 6 hours.

Daily Use and Charging

Critical Charging Warning

Critical warning: Do not charge in a hazardous environment; only charge in a known non-hazardous area.

Daily Charging Procedure

Use only approved charger/battery. Charge when flashlight beam starts to dim for best performance.

Replacing Rechargeable Battery

Lens Bezel Opening Warning

Warning: Do not open lens bezel in hazardous environments; perform only in non-hazardous areas.

Approved Battery Pack Usage

Use only the approved 5522-BATT rechargeable battery pack from Bayco Products.

Battery Replacement Location Warning

Warning: Replace battery pack only in an area known to be non-hazardous.

Battery Replacement Steps

Procedure for safely replacing the battery pack, including disassembling and reassembling the flashlight.

Operation Modes

Momentary Flashlight Mode

Operate the flashlight by lightly pressing the top switch for momentary illumination.

Constant-on Flashlight Mode

Turn the flashlight on and off by pressing the top switch until it clicks.

Floodlight Mode

Activate floodlight illumination by pressing the bottom switch until it clicks.

Dual-Light Mode

Use both flashlight and floodlight simultaneously by activating both top and bottom switches.

Capacitance Limitation - Intrinsically Safe

Measured Capacitance Values

Details the measured capacitance values for metal parts, exceeding 3pF for Group IIC.

Warranty Information

Limited Lifetime Warranty

Details the lifetime warranty on LEDs, housing, and lenses, and a two-year warranty on batteries and accessories.

Intrinsic Safety Warnings

Charger Location Warning

Do not place the charger in a hazardous environment; it must be in a known non-hazardous area.

Charging Environment Warning

Do not attempt to charge the product in a hazardous environment; perform only in a known non-hazardous area.

Battery Usage and Safety

Use and charge lithium-ion batteries correctly to prevent injury, fire, or death.

Approved Battery Pack Usage

Use only the included and approved 5522-BATT rechargeable battery pack from Bayco Products.

Prohibition of Other Batteries

Do not attempt to use any other rechargeable or non-rechargeable batteries with this light.

Lens Bezel Opening Warning

Do not open the lens bezel in a hazardous environment; perform only in a known non-hazardous area.

Battery Replacement Procedure

Steps for safely replacing the rechargeable battery pack, ensuring proper orientation and alignment.

Intrinsic Safety Instructions

Confirm Hazardous Location Rating

For personal safety, always confirm the rating of any hazardous location where the light is to be used.

Initial Use

Charging Warning for Hazardous Areas

Warning: Do not attempt to charge the product in a hazardous environment; this task must only be performed in a non-hazardous area.

Charger Input Specification

The charger input is 12 VDC Max. Ensure full charge before first use or after long periods.

Daily Use

Critical Charging Safety

Critical warning: Do not attempt to charge this product in a hazardous environment; only perform in a known non-hazardous area.

Charging Guidelines

Use supplied charger and battery. Charge when beam dims. Monitor LED indicator for charging status.

Lithium-Ion Battery Replacement

Lens Bezel Warning

Warning: Do not open the lens bezel in a hazardous environment; perform only in a known non-hazardous area.

Battery Pack Replacement Warning

Warning: Use only the approved 5522-BATT rechargeable battery pack from Bayco Products.

Battery Replacement Location Warning

Warning: Replace the rechargeable battery pack only in an area known to be non-hazardous.

Battery Replacement Steps

Detailed steps for replacing the battery pack, including loosening screws and removing the assembly.

Operation

Momentary Light Mode

Press the top switch lightly for momentary operation; release to turn off.

Constant Light Mode

Press and release the top switch until it clicks for constant illumination.

Floodlight Mode

Press and release the bottom switch until it clicks for floodlight illumination.

Dual-Light Mode

Activate both flashlight and floodlight by pressing top switch, then bottom switch.

Intrinsic Safety Warnings

Charger Placement

Warning: Do not locate the charger in a hazardous environment; place only in a known non-hazardous area.

Charging Environment

Warning: Do not attempt to charge in a hazardous environment; perform only in a known non-hazardous area.

Battery Handling

Warning: Lithium-ion batteries must be used and charged properly to prevent injury or fire.

Battery Pack Compliance

Warning: Use only the included and approved 5522-BATT rechargeable battery pack from Bayco Products.

Battery Compatibility

Warning: Do NOT attempt to use any other rechargeable or non-rechargeable batteries with this light.

Lens Bezel Access

Warning: Do not open the lens bezel in a hazardous environment; perform only in a known non-hazardous area.

Battery Replacement Procedure

Steps for battery replacement, including loosening screws and removing the assembly carefully.

Intrinsic Safety Instructions

Hazardous Location Confirmation

For personal safety, always confirm the rating of any hazardous location where the light is to be used.

Initial Use

Charging in Hazardous Environments

Warning: Do not attempt to charge the product in a hazardous environment; perform only in a known non-hazardous area.

Charger Input and Initial Charge

Charger input is 12 VDC Max. Ensure full charge before first use or after prolonged disuse.

Daily Use

Critical Charging Warning

Critical warning: Do not attempt to charge this product in a hazardous environment; only perform in a known non-hazardous area.

Charging Best Practices

Use supplied charger/battery. Charge when beam dims. Monitor LED indicator for charging status.

Lithium-Ion Battery Replacement

Lens Bezel Warning

Warning: Do not open the lens bezel in a hazardous environment; perform only in a known non-hazardous area.

Battery Pack Replacement Guidelines

Warning: Use only the approved 5522-BATT rechargeable battery pack from Bayco Products.

Battery Replacement Location

Warning: Replace the rechargeable battery pack only in an area known to be non-hazardous.

Battery Replacement Steps

Procedure for replacing the battery pack, including loosening screws and removing the assembly.

Operation

Momentary Light Operation

Press the top switch lightly for momentary operation; release to turn off.

Constant Light Operation

Press and release the top switch until it clicks for constant illumination.

Floodlight Operation

Press and release the bottom switch until it clicks for floodlight illumination.

Dual-Light Operation

Activate both flashlight and floodlight by pressing the top switch, then the bottom switch.

Warranty

Limited Lifetime Warranty

Details the lifetime warranty on LEDs, housing, and lenses, and a two-year warranty on batteries and accessories.

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