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Behringer HBP530A-CNC - User Manual

Behringer HBP530A-CNC
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Operating Instructions
HBP530A-CNC
BA85308
Status 46/04
Rev 07.02.11
Page 1
Table of Contents
1
Safety 6
1.1
Machine Hazards 6
1.2
Explanation of Symbols 6
1.3
Qualified Personnel 6
1.4
Proper Operation 7
1.5
The Workplace 7
1.6
Location of the Operating Instructions 8
1.7
Emergency Stop 8
1.8
Common safety regulations 8
1.9
Noise 9
2
Installation 10
2.1
Transport 10
2.2
Foundation 10
2.3
Electrical connections 10
3
Instruction for use 11
3.1
Rust protection paint 11
3.2
Coolant 11
3.3
Saw band choice 11
4
Operation 12
4.1
Description control panel 12
4.2
Switch on and off 12
4.3
Saw frame 13
4.4
Clamping device 13
4.4.1
Material collet 13
4.4.2
Supply gripper 13
4.4.3
Clamping pressure 13
4.4.4
Bunch clamping device (Optional equipment) 13
4.4.5
Vertical vice (Optional equipment) 13
4.4.6
Gantry vise (Optional equipment) 13
4.5
Saw drive 14
4.6
Cutting velocity 14
4.7
Feed and Cutting pressure adjustment 14
4.8
Coolant 14
4.8.1
Swell cooling 14
4.8.2
Spray cooling unit (optional equipment) 15
4.8.3
Temperature range 15
4.9
Sawband change 15
4.10
Supply Carriage 16
4.11
Length location stop nut (LAM) 16
4.12
Chip conveyor (Optional equipment) 16
4.13
Roller train 17
4.14
Point light 17
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Behringer HBP530A-CNC Specifications

General IconGeneral
BrandBehringer
ModelHBP530A-CNC
CategorySaw
LanguageEnglish

Summary

Safety

Machine Hazards

Awareness of and strict adherence to safety instructions and warnings for safe installation, commissioning, maintenance, and operation.

Explanation of Symbols

Explanation of symbols used in the operating instructions, including danger and important notices.

Qualified Personnel

Defines qualified personnel and emphasizes that non-qualified personnel must not operate the machinery.

Proper Operation

Guidelines for correct machine operation, including awareness of risks and safety equipment.

The Workplace

Defines the operator's workspace and the operator's position during machine operation.

Location of the Operating Instructions

Instructions on keeping the operating instructions readily available near the machine.

Emergency Stop

Methods for shutting down the machine in an emergency situation.

Common safety regulations

General safety regulations for cleaning, maintenance, operation, and electrical work.

Noise

Information on noise levels generated by the bandsaw and necessary precautions.

Installation

Transport

Guidance on transporting the machine, including suspension points and fork truck usage.

Foundation

Requirements for machine foundation, including floor flatness and concrete quality.

Electrical connections

Instructions and precautions for connecting the machine's electrical supply.

Instruction for use

Rust protection paint

Procedure for cleaning rust protection paint from machine parts before initial operation.

Coolant

Instructions for filling, mixing, and using coolant concentrate.

Saw band choice

Recommendations for selecting saw bands based on working length and tooth pitch.

Operation

Description control panel

Overview of control panel indicators and functions like Net control and Interruption.

Switch on and off

Procedures for powering the automatic sawing machine on and off, including emergency cutout.

Saw frame

Operation of the saw frame for lifting and lowering, including manual and automatic procedures.

Clamping device

Details on the material collet, supply gripper, and adjustments for clamping pressure.

Saw drive

Switching the saw drive on and off, and activating associated aggregates like coolant pump.

Cutting velocity

Adjusting the infinitely variable cutting velocity via the 'cutting data' menu.

Feed and Cutting pressure adjustment

Adjusting feed velocity and cutting pressure using regulating valves and regulators.

Coolant

Adjusting coolant supply for different band guides and intermediate lifting feelers.

Sawband change

Step-by-step instructions for safely changing the saw band, including precautions.

Supply Carriage

Procedure for moving the supply carriage using the 'NG forward / NG backward' switch.

Length location stop nut (LAM)

Referencing the LAM and moving it using function keys, with position display.

Cutting control unit (optional equipment)

System for inspecting the cutting line, adjusting saw blade divergence, and tolerance fields.

Auto - Feed - Control (AFC) (optional equipment)

Automatic adjustment of feed and cutting velocity based on material group and width.

Cope devise (optional equipment)

Device for coping material during manual operation, with manual and electronic adjustment.

BEHRINGER Terminal BT - 41

Terminal description

Overview of the BT-41 terminal, its control functions, and display of machine status and faults.

Menu structure

Description of the main menu structure and available function keys.

Navigation

Explanation of how to navigate through the terminal menus and functions.

Function

Details on various functions available through the terminal interface.

Display - Symbolic

Explanation of symbolic representations on the terminal display.

Function key:

Description of the purpose and usage of specific function keys on the terminal.

Main menu (page 1)

Reference to the main menu screen and its initial display.

Automatic Menu (page 2)

Reference to the automatic menu section for machine operation.

Cutting menu (page 5)

Reference to the cutting menu for adjusting cutting parameters.

Diagnostic menu (page 8)

Reference to the diagnostic menu for troubleshooting and system checks.

Special functions (page 12)

Reference to special functions accessible via the terminal.

Setup (page 16)

Reference to the setup menu for configuring machine parameters.

Automatic operation

Reference movement

Procedure for initiating and performing the reference movement for automatic operation.

Automatic start

Steps and conditions for starting the automatic operation sequence.

Automatic stop

Conditions under which the automatic operation will stop, such as quantity reached or material end.

Sawing cycle (optional equipment)

Fault messages

Safety device;guards

Wheel cover

Safety aspect related to the wheel cover.

Motor overloads

Safety information regarding motor overload protection.

Band slip monitor

Safety function of the band slip monitor.

Breakage band control

Safety function of the breakage band control.

Band deflection monitor (Specific equipment)

Safety function of the band deflection monitor for specific equipment.

Coolant flow monitor (Specific equipment)

Safety function of the coolant flow monitor for specific equipment.

Coolant level monitor (Specific equipment)

Safety function of the coolant level monitor for specific equipment.

Band location monitor (Specific equipment)

Safety function of the band location monitor for specific equipment.

Protective fence (Specific equipment)

Safety aspect of the protective fence for specific equipment.

Light barrier (Specific equipment)

Safety aspect of the light barrier for specific equipment.

Maintenance

Coolant

Maintenance procedures related to the coolant system.

Grease lubrication

Maintenance procedures for grease lubrication points.

Gear box

Maintenance procedures for the gearbox.

Hydraulic

Maintenance procedures for the hydraulic system.

Chip brush

Maintenance of the chip brush.

Carbide blade guides

Maintenance of the carbide blade guides.

Wheel cases

Maintenance of the wheel cases.

Chip conveyor (Specific equipment)

Maintenance of the chip conveyor for specific equipment.

Measuring unit (Specific equipment)

Maintenance of the measuring unit for specific equipment.

Change of battery

Operation steps for changing the machine's battery.

Preplacement and Cleaning of Filter Mat

Procedure for preplacement and cleaning of the filter mat.

Lubricants

Information regarding lubricants used in the machine.

Troubleshooting

Ex-operation

Appendix

Feed in relation to the current regulator position

Information on feed adjustments relative to the current regulator position.

BEHRINGER-Cool Jet Lubricate Device (Special Equipment)

Safety

Safety instructions for the Cool Jet Lubricate Device.

Operation

Operating procedures for the Cool Jet Lubricate Device.

Refilling lubricant

Procedure for refilling lubricant in the device.

Determine the spray stuff consumption

Method for determining the consumption of spray stuff.

Choice of a spray stuff

Guidance on selecting the appropriate spray stuff.

Commissioning

Steps for commissioning the Cool Jet Lubricate Device.

Maintenance; maintains

Maintenance procedures for the Cool Jet Lubricate Device.

Disturbance

Information on disturbances and troubleshooting for the device.

Central Lubrication System (Special Equipment)

Structure and Function

Description of the structure and functional principles of the lubrication system.

Lubricant scope

Defines the scope and application of lubricants.

Commissioning

Procedures for commissioning the central lubrication system.

Operation

Operational guidelines for the central lubrication system.

Lubricant selection

Guidance on selecting the correct lubricants for the system.

Maintenance

Maintenance procedures for the central lubrication system.

Lubricant points and pipe ways

Identification of lubricant points and pipe ways within the system.

Troubleshooting

Troubleshooting tips for the central lubrication system.